Ford 7.3L Power Stroke (1999-2003) :: Switched To Red ELC Now Small Leaks?


Dec 26, 2015

I switched to red ELC back in September , bought a billet thermostat housing , and did the "dual alternator " upper hose. now i seem to be getting small leaks around my hose connections and thermostat housing. I don't have any pics yet but I'll get some. It looks like it barley leaked. Then dried up

I re tightened everything again but no difference. My coolant level hasn't dropped or Anything that's why I haven't been too concerned. Here's when it first started happening

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Reservoir Leaks On Back Side?

have a f550 with a hpop res leak on the backside and wonder if this is in fact under any pressure when functioning since it has o rings on it as well.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leaks - Lots Of Slop While Turning Steering Wheel?

Steering wise, it seems very likely that I'm due for a steering box. Lots of slop when I turned the wheels back and forth. Also, as per the seller, it seems like the the wheel bearings and ball joints are in good shape.

The sway bar end link bushings are smoked, so those need replacing. As for oil leaks. I'm thinking it would be best to pull the motor. It looks like this engine has had the pan off, but I do believe I have a front pain leak. The crank case breather is going into the intake which is annoying. And I believe the intercooler is full of oil, explaining the mystery oil leak by the passenger side intercooler boot.

Couldn't see any oil in the valley of the motor but I see oil coming down the down pipe of the exhaust, out the bell housing of the motor and dripping from a weep hole maybe 8 inches down the transmission as well? Seeing as to how I'm not sure what clutch I have, it make sense to pull the trans. And If I have the dreaded oil pan leak and a intercooler full of oil, why not just pull the motor? I'd also like to trim out the front panel for 05+ head lights and clean up the wiring on this thing. Found a cheesy electric compressor for a small horn. Sounds like a clown horn, no kidding.

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Ford 7.3L Power Stroke (1999-2003) :: Small Oil Leak Around HPOP?

The leak drains into the first valley of the block. This is after a cleaning and about 300 miles driving. I thought it may be the IPR but, it's looking pretty dry:

Some more pics .....

The HPOP line fittings are dry too. Where else do there the HPOP's tend to dribble a leak of oil from?

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Ford 7.3L Power Stroke (1999-2003) :: Small Vibration In Transmission

2001 7.3 auto with 188k miles. Supposed to have had a new tranny at 99k miles. Fluid nice and red with no smell.

Here's problem: during the 3rd shift (gear before overdrive), and between 40 and 50 mph, I get a small vibration in tranny. Seems to be just that shift. It's not noticeable if I run it a little harder on the shift (speed up). If I let it lag on the shift, the vibration is worst. All other gears seem ok.

Questions:
1. I believe I have a 4R100. It has a drain plug, but how do I confirm?
2. I have a couple different scan tools. Should I be getting codes if I have tranny problems? Or is there a scan PID I can check?
3. I was thinking of starting with fluid change. Since it probably hasn't been changed since 99k miles.

Last question: any detailed write on fluid change handy? That would include type of fluid, filter part number, etc?

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Ford 7.3L Power Stroke (1999-2003) :: Wiring Diagram For Small LEDs?

I am looking at putting a couple small LEDs in the pinch weld area under the doors on the cab. I want to have them come on when I open up a door. Where is the best place to grab power from the door switch circuit for that? The passenger side I was thinking of grabbing it where it goes into the sleeve between the cab and the door, but on the drivers side there are a lot of things in the way to get to that point. Can I pick it up down in the door jamb area? Is there a wire going to the dome light there?

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Ford 7.3L Power Stroke (1999-2003) :: Small Leak Under HPOP Driver Side Near The IPR

After cleaning entire valley on my 2001 f350 with 7.3 I have found what appears to be a small leak under the hpop drivers near the IPR. HPOP lines are clean and dry. Possible for IPR to leak at 120k miles and what will need to be done to fix.

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Ford 7.3L Power Stroke (1999-2003) :: Sudden Shut Down / Idle And Small Hiccup At Speed

I've read weeks worth of post to try and fix my late 99.5. First, I'll give syptoms then what has been changed/worked on. While driving at low rpm truck will shut off. As if the key was completely turned off. I am able to throw it in neutral and start back up. Not very safe.

Most the time when I feel the power/electrical loss I can hit the gas pedal fast and most the time "catch it" before it will completely shuts down. Also, I feel a very small "hiccup" at higher speeds. Not often tho.

Changed. Cps. Twice. First aftermarket, second ford.
Changed ICP sensor.
Had dp tuner installed. Right after tuner install abs sensor went out. Like the same day.
I have edge insight for all gauges.

I'm lost.. if these symptoms ring a bell for any of you that would be fantastic. I'm original owner...

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Ford 6.7L Power Stroke Diesel :: Source For Switched Power Under The Dash

I am looking for a source for switched power under the dash. I am going to wire up power to my TST507 TPMS but I would like to have switched power. I have a bundle of wires all capped off under there but no idea if any are switched power. I thought I would ask before trying to probe each and every one.

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Ford 6.0L Power Stroke Diesel :: 12V Power Sources Switched Instead Of Always On

I would like my two 12V power plugs to be switched with the key instead of on all the time. Is there any easy way to do this?

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Ford 6.7L Power Stroke Diesel :: 4x4 Switched On At About 40mph - Quick Grind As It Engaged

I used my 4x4 high for the first time. I switched it on at about 40mph on an icy road and heard a quick grind as it engaged. After it was active I noticed that I the truck sounded different. Not bad necessarily but I could definitely hear that the front drive shaft was engaged as I drove along. Is this normal? In my last Ram, the truck didn't sound any different as it operated in 4x4.

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Ford 6.0L Power Stroke Diesel :: Injector Prime On Startup When The Ignition Key Is Switched On

I'm rocking a 2005 Ford Excursion with the 6.0L PSD. When the Ignition key is switched ON prior to starting, the injectors cycle in a priming sequence.

What I need to know from owners here, is how does that sequence sound to you? Does it start slow and then increase in speed until it's complete, sounding like a rise in pitch? Or does it just make the same sound the whole way through?

Trying to debug a random no-start and I'm trying different theories. Current suspect is the FICM, despite the OBDII always reporting 47V - 48V. For me, the priming sequence starts slow and then runs faster until it's complete. Trying to figure out if it should sound the same the whole way through.

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Ford - Explorer :: 2000 - Trans Stuck In 1st - Small Vacuum Leaks?

My parents 2000 Explorer is having issues...It started with check engine light...came back to Oxygen sensors...Replaced all 4....light came back...still a couple of same codes...P1151 and P0153...smoked the intake with Evap Leak Detector...have several small vacuum leaks...little at EGR (No EGR codes)...little at TPS (No TPS Codes)...Little at throttle shafts...and some coming from what looks like underneath throttle body....none of these are as much of a concern as the next thing....NOW the trans will not shift out of 1st...unless you manually shift it from Drive to 2nd...then no other gears...Reverse works fine.....

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Ford - Explorer :: 2001 - Small Leaks Coming From Transmission And Front Differential Gasket

I purchased my first truck 2 weeks ago private sale a 2001 Explorer Sport Trac 4v4 4.0L. I noticed it had small leaks coming from transmission and front differential gaskets (the diff is silicone) but the oil levels remain fine. Within days I heard a loud hum coming from the engine for 10 seconds then immediately after i was slowing down for a speed bump and my truck tried to stall and since that point it was riding very rough at low speed/idle and sometimes giving it gas seemed to just kill it. Next day a check engine light comes on and I get it checked It was Bank 1 running lean and B1155 (Output shaft speed signal) which concerned me from what I found it is located by the transmission oil filter which has the leak.

A few more days later I broke down on the side of the road, the alternator had died and killed the battery, I replaced the alternator and belt, replaced the 6 spark plugs, 3 of which i removed way to easily with my hands and all 6 had an incorrect gap. Initially the car was still rough but now with the new plugs it is drivable but still a little weird on startup and idle and a little bit of the shakes around 60-65mph and seems to be over actively shifting soon as i let off the gas even a little bit. Today I had the check engine light assessed again, now Bank 1 and Bank 2 are lean, still have the B1155 as well as a new C1676 (Battery pack voltage out of range) which light research said it could be ABS module or it could be a false code from being jumped days prior and that code wont clear on its own.

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Ford 6.0L Power Stroke Diesel :: HPOP Test For Air Leaks?

How does one pressure test for air leaks??? Truck is a 04/04 F250 with 198K ICP sensor in the valve cover.

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Ford 7.3L Power Stroke (1999-2003) :: Power Stroke Malfunction - In Reverse / With Lights On Engine Shut Off

Last November I forgot to plug my truck in and it got down to 0, my girlfriend tried unsuccessfully to jump start it. When I got home I jumped it and got it running. I took it down to a heated shop to troubleshoot the glow plug circuit. I discovered it was not getting 12v to the glow plug relay. Also I started it and tried to back it up in the shop, when put in reverse it killed the engine, not lugged it down it was like you shut the switch off.

Also I discovered if you turn the lights on it kills the engine immediately. It will not crank with the lights on either. So far I have replaced the computer,ignition switch,batteries, and cam positioning sensor. Now comes the weird part!! I decided to get it running and pull the bulbs out of the back up lights I pulled the drivers bulb first then the passengers side bulb. When I pulled the passengers side bulb it killed the engine.

It is not my daily driver so it still sits in my shop. I have a hunch it's a ground issue but I've checked and cleaned up all the grounds I can find and it still has the problem.

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Golf IV / Jetta IV :: Small Coolant Leaks On GLI?

Bought a MkIV for the fiancee 2 weeks ago (04.5 GLI 1.8T Automatic).. Great driving car, needs some minor love (really dirty, burnt out lights, etc)

After the first week, the coolant light came on

Had some G12 handy, topped it off (like 8-10 oz)

All good

2 days later, it came on again, added about the same amount

4 days later, it came on again, added the same amount

1 day later, it came on again, added the same amount

I am adding 50/50 mix, but haven't seen a puddle anywhere, Nothing looks wet, but then again its hard to see around the plastic cover ...

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Ford 6.0L Power Stroke Diesel :: Coolant Leaks And Head Gasket Failure

Early 04 but 06 motor, Coolant filter, BPD EGR cooler, Head studs. I did use the search tool, overloaded with EGR cooler leaks and head gasket failure in the results.

Noticed ECT Spiking 217 (EOT 187)as went to post office,10 min run time from a cold start. Checked Degas a bit low, did my business and went home. Got home ECT 223 EOT(221) zero coolant in Degas and notice this mess. as well as puddling up under radiator.

I left the truck running and added some water to the degas hoping I could spot the leak, no love.

On our trucks do we have a weep hole for the water pump? I didn't notice any water or stains around it or the pulley. Nothing around the hoses either... yet.

Once it cools I am going to pull the fan shroud and look for a possible hole in radiator. Are there any other suspect areas?

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Ford 6.7L Power Stroke Diesel :: Missing Coolant / Overheat - No Signs Of Leaks

I have an 11 F350 6.7. It has just under 200K miles on it. The other day I was driving home, about 100 miles, and my truck's temp spiked. Not like a little spike, but jumped to the 3/4 mark (if there was one) then slowly kept rising to to the overheat mark. I pulled off onto the hard shoulder waited an hour or so to let it cool down, then finished the drive home. All the way home my temp gauge seemed like it was on some sort of drug. It would jump a needle width when I would have to accelerate, then slowly cool to normal after I got up to cruising speed.

Up until this point this truck has been exceedingly reliable. I pull a 13k 5th wheel once a month and drive about 40k-ish miles a year. I also had to refill my degas bottle up to the fill line. Took 2 gallons of Ford VC-3-B Coolant and water mix. After a short run to verify the problem, it took another 1/4 to 1/2 gallon of mix. But, no overheating. No signs of leaks anywhere. Just a strong scent of coolant on shutdown outside the truck. Pressure tested the cap, I don't have a way of testing the system pressure.

Data from Autoenginuity:

Engine Oil temp 195-202 Degrees
Engine Coolant #1: 188.2-199.5 Degrees.
Engine Coolant #2: 125.5-129.9 Degrees.

I have the full CSV file.

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Ford 6.0L Power Stroke Diesel :: Steering Surges While Driving Down The Road - No Leaks?

i am recently a new owner of a 2006 6.0 F-350. So like any other used rig, it has its quirks. So the one that is bugging me to s the steering. It has been surging hard while driving. It mostly does this when cold. It feels like it's bouncing back and forth then I have to stop and force it from lock to lock. Once I do this it seems to stop it till the next day. I checked the PS reservoir and it's full. The power steering pump looks like it has a slight leak but doesn't seem to be a major issue. The lines going into the steer box are clean and no leaks...

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Ford 6.0L Power Stroke Diesel :: 2006 E450 AC Compressor Leaks Freon

OK, until I figure out what to do with the other truck I overheated, I've got another ambulance that needs some work, and I got to have a truck running.

This is the same config - 2006 E450 6.0 dually ambulance with 122K. Starts and runs; I drove it all the way to Houston from Minnesota when I bought it and made several shorter trips since with no problems except the AC compressor leaks freon. Then, I found oil in the degas bottle. A tech said it needs an oil cooler and he says there's some leakage at the rear main seal that's "common with this engine."

Can't recall reading a lot of rear main seal issues here. Is that right? Is oil cooler the obvious diagnosis for oil in the coolant?

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