Ford 7.3L Power Stroke (1999-2003) :: Thermostat Housing Broken Bolt - Replace Water Pump?


Jul 13, 2015

So I tried to replace my thermostat and housing and the housing bolt snapped off. Ok so I tried to extract that bolt off and the extractor bolt snapped off inside. I am guessing it might just be easiest to replace the water pump now? I am pretty much at the end of my mechanical rope which is short anyhow.

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Ford 7.3L Power Stroke (1999-2003) :: Metal-on-metal Wear Between Impeller And Water Pump Housing

I am in the process of replacing my water pump. After I removed the pump, I found quite a bit of metal-on-metal wear between the impeller and the water pump housing. Is this common?

I've been running a coolant filter on my system for years now, so hopefully its been effective at collecting some of the metal that has clearly been worn away. Either that, or this is a sign that the filter isn't working at all!

I'm a little worried that the new pump will scrape the scars left from the old pump.

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Ford 7.3L Power Stroke (1999-2003) :: Rounded Off Thermostat Housing Bolts

Tried to flush it and got as far as draining everything. I can't hook up my T and begin the flushing process because I can't remove the thermostat. I have a buddy who can get the bolt out but I'd have to be able to drive the truck to him. I've tried just about everything to remove it. I did manage to find some replacements for when I do get the last one out though .Is there a way to still flush this thing like maybe just hook up the hose to the t and run the engine with the heat on to open the thermostat?

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Ford 7.3L Power Stroke (1999-2003) :: Serpentine Belt Started Squealing - Coolant Leak Behind / Below Thermostat Housing

My serp belt started squealing so I pulled the thermostat housing to inspect the rubber gasket. It looked OK, but I cleaned up both surfaces and replaced with a new gasket, and put it back together. The housing was replaced just a couple months ago along with new hoses. It was not corroded and OK to reuse.

Started the truck up and saw a slowish/steady drip of red Cat ELC dripping on the driveway. Opened the hood up again and carefully inspected around the thermostat housing - no coolant is leaking there.

I did notice the same slow/steady drip coming from just behind and beneath the thermostat housing. See in pic, this is where it is dripping. One other question, what is this plug for on the side of the water pump?

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Ford 7.3L Power Stroke (1999-2003) :: Broken Exhaust Manifold Bolt

So I received my International bellowed up pipes from Riffraff and I figure I will start soaking all of the bolts with some aerokroil before I get started on monday and I see the very last bolt head near the up pipe is gone. The bolt is there but the head is gone and you can definitely see soot buildup everywhere near it. I don't know if I should order a new manifold for the passenger side and new bolts, order a driver and passenger side manifold and new bolts, or just order one set of new bolts and try to get take the passenger side manifold off and replace the one broken bolt.

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Ford 6.0L Power Stroke Diesel :: Bolt Size For Water Pump Pulley

Need to know the thread pitch and diameter for the water pump pulley bolts? The previous owner of the engine I bought clearly didn't know how to get the fan off as the pulley and plastic fan are both loose so I cannot loosen large nut.

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Ford 7.3L Power Stroke (1999-2003) :: HPOP To Leak From Round Piece Behind Pump Next To Drain Bolt?

How common is it for the hpop to leak from the round piece behind the pump next to the drain bolt? Its on a 2000 f350 7.3.

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Ford 7.3L Power Stroke (1999-2003) :: Replace Power Steering Pump?

So, I'm replacing the Steering Box today and read an article that said you should replace the pump at the same time. what do you all think?? I have clear access to it now and they are not all that expensive?? Or are the ford one's bullet proof and leave it alone???

I don't have any leaks and it feels ok I guess..just pushing close to 200K on it.

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Went Out?

My water pump went out. Besides the obvious replacing the pump is there anything else I should do while making the repair?

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Ford 6.0L Power Stroke Diesel :: 2006 - How To Get Out Thermostat From Housing

'06 powerstroke, 215k stock

Doing a coolant flush, took the thermostat out but cannot figure out how to get it out of the housing.

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Removal As A Unit

I have a 99 SD 7.3 with 210K miles. It has the OE water pump, clutch and fan. I am replacing every thing from pump to fan including pulley, thermostat and sensor. The question is can every thing be removed as a unit? I don't see why not but never did one that way.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Water Pump Replacement

How hard is the water pump to replace on 1999 f250 7.3 ...

Any thing special i need to know before tackling this job ...

Also is there any step by step instructions ???

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - No Start After Changing Water Pump

I have a 2001 F250 Super Duty V8 7.3 L. I removed the water-pump then waited five days for the oring for the new pump. I installed it and now the truck will not start. I have drained the fuel water separator and replaced the filter. On the passengers side through the kick panel I found that button popped out so I pushed it back in and still it will not run. It acts like its not getting fuel but if my fuel water separator is filing up I'm assuming mu fuel pump is working??

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Lower Elbow Bolts Torque Specs

I read 18lbs for the water pump but it took a cheater bar (perhaps due to corrosion) to get the water pump lower elbow bolts off.

On reinstallation, what should the lower elbow bolts be torqued to? Checked the sticky (Ziggy's Torque Specs) but didn't see the specs for this item.

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Ford 7.3L Power Stroke (1999-2003) :: Starting To Leak Just Sitting In The Driveway - Water Pump Replacement

So the water pump on my early 99 (158k miles) is starting to leak just sitting in the driveway, did a little research last night and read a few write ups. Just wondering if any tips or tricks I could use to make this go easier. Also any list of parts I should replace and/or might need. I read on one write up about replacing it with an Airtex water pump and was wondering about what people thought of those, I would rather fix it right then just go with the cheapest parts. Possibly there are better brand water pumps out there?

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Ford Ranger / B-Series :: 1985 - Water In Oil / Small Leak At The Thermostat Housing

So I noticed when I check the oil, there is a very small amount of water at the end of the dipstick and also water mixing with oil around the oil cap. It is not much water at all, but my first thought was head gasket. I was loosing very small amounts of coolant, but found a small leak at the thermostat housing....The truck runs fine, idles fine, no bubbles coming from the radiator at startup, no moisture from exhaust. It seems to be using more oil than normal, but I drive it 100 miles a day still and no major issues other than the perplexing bit of water and oil mixing. Could it be a tiny head gasket leak? What else would cause the water and oil to come together.

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Ford 6.0L Power Stroke Diesel :: 2004 - How To Replace Thermostat In E350 Van

I bought a 2004 E350 van that has been driven 9000 miles in the past 6 years. Replacing a thermostat in an E350 6.0 Powerstroke van?

My van is running on the cold side ECT 176-180 when idling. It will reach 190 when I am driving. The EOT is 6-10 degrees higher.

I am flushing the system with Restore and plan to replace the T-stat soon when it arrives from Amazon. I have 3 gallons Cat ECT-1 full strength coolant and a lot of distilled and reverse osmosis water for the flush.

Is it a long procedure? There is not much room in a van to work with ease. If it's too involved, I will find some over time at work and pay my mechanic to do the install.

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Ford 7.3L Power Stroke (1999-2003) :: Compressor Wheel For Ported Housing

Was wondering if the wheel for the ported housing from riffraff is worth it. Also, since I'm lazy I was gonna just spin the old wheel off with an impact wrench. I have a cordless that's prett stout but I'm sure I'll have to use air. Any thoughts on the wheel and taking the stocker off this way?

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Ford 7.3L Power Stroke (1999-2003) :: Persistent Coolant Leak At The Thermostat Outlet

The truck has been a dream for several months and I had a coolant leak at the thermostat outlet. Changed the fitting and thermostat and sealed with lots of blue monkey snot. It's been perfect for a couple months but a week ago it started leaking again. Exactly the same as last time. I cleaned the mating surface of the water pump with a plastic scraper to remove the old sealer and then finished it with fine scotch brite. I looked at several parts breakdowns and none of them showed a gasket.......

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Ford 7.3L Power Stroke (1999-2003) :: Dropped Bolt Into Motor

So I was in the process of doing a turbo swap to the borg warner sxe366 and the freeze plug that plugs the old mechanical fuel pump in the valley had to be removed well needless to say, it as well as the safety bolt I had attached to it fell into the motor, seperatly. I'm already getting the motor ready to be pulled but what are the odds that they made it to the oil pan or if they didn't any way to make them fall out?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Leaking Diesel From Fan Housing?

I'm presently traveling and my '02 F-250 with a 7.3 PowerStroke has developed a pretty steady drip of what I am almost sure is diesel fuel. It's dripping from the very front, from the shroud around the fan and radiator area.

I have some basic tools with me, but no experience on this engine or the fuel system. Does the fuel line go up into the radiator area? What should I be looking for? I'm stranded in a campground until I figure this out.

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