Ford 7.3L Power Stroke (1999-2003) :: Water Pump Went Out?


Jul 31, 2015

My water pump went out. Besides the obvious replacing the pump is there anything else I should do while making the repair?

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Removal As A Unit

I have a 99 SD 7.3 with 210K miles. It has the OE water pump, clutch and fan. I am replacing every thing from pump to fan including pulley, thermostat and sensor. The question is can every thing be removed as a unit? I don't see why not but never did one that way.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Water Pump Replacement

How hard is the water pump to replace on 1999 f250 7.3 ...

Any thing special i need to know before tackling this job ...

Also is there any step by step instructions ???

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - No Start After Changing Water Pump

I have a 2001 F250 Super Duty V8 7.3 L. I removed the water-pump then waited five days for the oring for the new pump. I installed it and now the truck will not start. I have drained the fuel water separator and replaced the filter. On the passengers side through the kick panel I found that button popped out so I pushed it back in and still it will not run. It acts like its not getting fuel but if my fuel water separator is filing up I'm assuming mu fuel pump is working??

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Ford 7.3L Power Stroke (1999-2003) :: Thermostat Housing Broken Bolt - Replace Water Pump?

So I tried to replace my thermostat and housing and the housing bolt snapped off. Ok so I tried to extract that bolt off and the extractor bolt snapped off inside. I am guessing it might just be easiest to replace the water pump now? I am pretty much at the end of my mechanical rope which is short anyhow.

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Lower Elbow Bolts Torque Specs

I read 18lbs for the water pump but it took a cheater bar (perhaps due to corrosion) to get the water pump lower elbow bolts off.

On reinstallation, what should the lower elbow bolts be torqued to? Checked the sticky (Ziggy's Torque Specs) but didn't see the specs for this item.

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Ford 7.3L Power Stroke (1999-2003) :: Starting To Leak Just Sitting In The Driveway - Water Pump Replacement

So the water pump on my early 99 (158k miles) is starting to leak just sitting in the driveway, did a little research last night and read a few write ups. Just wondering if any tips or tricks I could use to make this go easier. Also any list of parts I should replace and/or might need. I read on one write up about replacing it with an Airtex water pump and was wondering about what people thought of those, I would rather fix it right then just go with the cheapest parts. Possibly there are better brand water pumps out there?

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Ford 7.3L Power Stroke (1999-2003) :: Metal-on-metal Wear Between Impeller And Water Pump Housing

I am in the process of replacing my water pump. After I removed the pump, I found quite a bit of metal-on-metal wear between the impeller and the water pump housing. Is this common?

I've been running a coolant filter on my system for years now, so hopefully its been effective at collecting some of the metal that has clearly been worn away. Either that, or this is a sign that the filter isn't working at all!

I'm a little worried that the new pump will scrape the scars left from the old pump.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Water In Oil

I have a 02 7.3 I started getting a little oil in my water checked oil all looked good. Drained coolant then flushed the system. Filled back up with only water drive the truck to work and back about 5 miles each way after a week had just little oil in water. Checked oil this time and have water in the oil, not a whole bunch but just enough to notice. Checked water and it was about a quarter gallon low. Truck doesn't over heat, still runs great, no smoke, no pulsating in water level. I was think oil cooler?

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Ford 7.3L Power Stroke (1999-2003) :: Water In The Cab After Raining

Most of the time after it rains I find some water in my cab. I started seeing this after I installed a quad gauge overhead pod. Could the wire loom for the gauge wires touching the cab roof draw in enough condensation to leave some water in the cab? Any clues how to fix it if that is the problem?

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Ford 7.3L Power Stroke (1999-2003) :: No Power / Zero Voltage To Fuel Pump

2003 F-350 - 7.3. With the key in the on position there is zero voltage to the fuel pump. Fuel pump fuse is good. I traced the red with black tracer wire from the pump up through the firewall and to the safety inertia switch. The switch has continuity so it's OK. Then from the safety switch I traced the green with yellow tracer wire to a fuse block plug connector. Then I checked continuity from that connector out to the #40 fuel pump fuse and it's open.

So I then i checked from the fuel pump fuse to all the back connections on the back of the fuse block and there was no continuity to any of them. So I removed the back cover off the fuse block to expose any issues. I found two board mounted relays. Now, from the fuse I get continuity to one of the relay connections. So did Ford hide the fuel pump relay and make it non replaceable? Also if this is the pump relay then what circuit energizes it? I need to make sure before I replace the fuse block.

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Ford 7.3L Power Stroke (1999-2003) :: No Power To Fuel Pump / Fuse 30?

I have a 2003 F250 and dont have power at fuel pump, or fuse #30. I put power directly to fuel pump and it worked and truck fired right up.

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Ford 7.3L Power Stroke (1999-2003) :: Replace Power Steering Pump?

So, I'm replacing the Steering Box today and read an article that said you should replace the pump at the same time. what do you all think?? I have clear access to it now and they are not all that expensive?? Or are the ford one's bullet proof and leave it alone???

I don't have any leaks and it feels ok I guess..just pushing close to 200K on it.

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Ford 7.3L Power Stroke (1999-2003) :: 1999 - Cranks But Won't Start - Water In Fuel Light On?

My 99 F350 cranks, but won't start, and the "water in fuel" light on the dash stays on while cranking. I have never paid close attention to it in the past. Is it supposed to be on while cranking?

I drained the water from the yellow lever located on top of the engine, and tried to start it. The light went off for the first few cranks, but again the truck still will not start.

I just came from a 10 hours round trip to NC. I filled the truck up two times from gas stations on the way. Is it possible that the fuel is bad? I drove on the same fuel almost 3/4 of this tank and now at the last 1/4 I am having this issue.

A little update:

I took the top of the fuel bowl off to see what the filter looks like, and it is nasty and completely black. I could not tell if the fuel in the bowl contained any water, but it looks greenish and uniform, no the obvious separation that happens when you mix water and oil.

Could the fuel filter be the problem?

A little history about the truck. It's always hard to start if cold and not plugged in overnight. I know it's the glow plugs relay, so I just keep it plugged in all the time until I get a chance to fix it.

IDM was acting up shutting off half of my engine, but I took it off, cleaned it, plugged it back in and it has been working fine for over 2 months.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - No Power Getting To Fuel Pump

There was no power getting to the fuel pump on my 2002 Ford F250 73 diesel traced it back to the inertia switch no power in or out but I'm getting power at the fuel pump relay put the code scanner to the PCM and no communication....

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Loss Intermittent - New Pump?

I have a 2000 Excursion. This weekend, I noticed some intermittent failure of the power steering where it seemed like the pump was not engaging and then would all of the sudden. Deciding to try to head off a failure, I got a reman unit from Oreilly and installed it this morning. It was fine when I tested, had good brakes and went locked to lock quietly without fuss. Let the house and within a mile, I lost steering and brake assist. I stopped and turned around, but what I am noticing is that at idle, I have no power steering, but when the RPM's are up, I do.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Pump Camp Keeps Coming Off

My power steering pump camp keeps coming off. Almost like it's got too much pressure. I'm stumped as to why but it makes a mess whenever it comes off.

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Ford 7.3L Power Stroke (1999-2003) :: Replaced Power Steering Pump / Gear Box Still PS Bleeds?

I just replaced my power steering pump and gear box and I flushed the system until the fluid came out good. I have done the whole lock to lock and pump the brakes but nothing is getting better.

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Ford 7.3L Power Stroke (1999-2003) :: Hose Seal Leaking At Power Steering Pump

Looking for a write-up on replacing the seals on the hose that leaks at the power steering pump? I replace them once but may of over tightened them. I pour in atf and see it dripping on drivers side of power steering pump. Can I just use regular o rings?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Started Losing Power Then Slowly Die / Fuel Pump Bad?

I was driving my truck then all sudden truck started losing power then slowly died. I restarted it, it was a lil shacky then died again. Iunscrewed the fuel filter and looked in the housing and there was lil fuel in bowl i turned the key to on position and bowl did not fill with fuel looked as if it were shooting some bubbles up(air) could it be outta of fuel???

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power Steering And Brakes / Pump Started Growling

Driving home from movies tonight, I lost power steering and power brakes and the pump started growling. Looked in the reservoir and it was all foamed up. Within the last 20k mi I have flushed the system and refilled with power steering fluid. No apparent leaks at this time. And happened like someone flipped a switch. Fine one turn, nothing the next. What are the chances this is a fluid issue and not a mechanical one? Start with flushing system and adding Mercon V? Or is it likely pump is damaged?

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