Ford 7.3L Power Stroke (1999-2003) :: Warped Front Rotors


Sep 7, 2017

I've put 6k on the truck since the dealership replaced the front rotors and pads but they started to warp a few hundred miles ago. I do have a lift and new 37" tires so I was wondering what rotor / pad combo works best for larger tires and towing. I was looking at EBC kits but I'm sure there are better and cheaper options...

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Ford Super Duty (1999-2016) :: 2005 - Nasty Wobble When On Brakes - Warped Rotors

Brake issues on 2005 F250. About 3 years ago during vehicle inspection the garage stated I need all for rotors on my F250. I had @40,000 miles at the time. Garage said rotors are a onetime use, no recutting them. So I got all new rotors. Prior to then I never even felt a wobble indicating they were warped. Anyhow now with 15,000 miles on them I have a huge wobble when I get on the brakes and it's 5x pronounced when pulling a trailer. I assume more warped rotors. If so, why? I pull a camper or car trailer maybe 7-10 times a year.

Now currently I am assuming its warped rotors because I have not had it "professionally" checked. I did have one occasion last August pulling the camper where I smelled the brakes being hot. The pedal got soft. After cooling it seemed ok and I flushed the old fluid and put in new. I have about 4100 miles since then and the warped feel just started about a month ago. I hate the thought of new rotors as I paid for new Ford rotors 3 years ago. Didn't want the Chinese crap from the box stores. I can't imagine how these would warp this bad after less than 15,000 miles, they are massive. Why they would so quickly?

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Ford Excursion :: Brakes Sometimes Feel Like The Rotors Are Warped

My brakes sometimes feel like the rotors are warped. The problem is that it isn't consistent. I remember how the original rotors warped and they were crap so I put some drilled and slotted rotors on about 150,000 miles ago. Currently but not all of the time it acts like the current rotors are warped, the steering wheel will move back and forth, feel the shake in the vehicle. But today running a few errands at lunch, there was no wobble etc. I might go ahead and replace the rotors/pads but want to be sure that is the issue. Could it be the hydroboost on the 7.3? ABS?

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Ford - Excursion :: Slightly Warped Rotors But Shakes Without Braking

Recently bought a 2001 Excursion 4x4 but failed to take it on the highway and get it up to speed. It shakes real bad around 65 but I can't tell exactly where the shake comes from. Here is what I've fixed so far. Balanced tires, Alignment, Fixed Steering Linkage, Balanced rear drive shaft, new shocks, new brake pads (slightly warped rotors but shakes w/o braking), lubed everything, replaced all fluids except transmission which was clean, no metal in any fluids, removed front driveshaft. Checked wheel bearing as best as I can.

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Ford F-150 (2004-2008) :: Violent Shudder On Braking At Highway Speeds / Warped Rotors?

So my 07 with 125k miles has had new rotors for about 50k miles or so, but for a while now when the brakes get hot it gets a violent shudder on braking at highway speeds....the odd part to me is nothing at lower speeds, and not always at higher speeds....do I just have warped rotors again? The rest of the front end I good and tight....

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Ford 6.0L Power Stroke Diesel :: Front Rotors Removal From The Hub?

What's the best way to remove front rotors from the hub without damaging them on my F350 4X4?

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Camry 2012+ :: Vibration Under Highway Braking - All Four Of Rotors Were Warped

It all started around 18,000 miles when I noticed a vibration under highway braking. I convinced myself that everything was fine for the time being and I would have the dealer inspect the brakes at my 20,000 service. Fast forward to the service and all four of my rotors were warped. The dealer turned them all and said I wouldn't have any more problems. The car sits at 28,500 miles now and I'm starting to get the same vibration sensation as I had at 18,000 miles. I'm definitely going to be bringing the car in for it's 30,000 mile service and I will bring up the issue again. What type of warranty is on the brakes as I hope they will replace the rotors this time.

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Avalon 2005-12 :: Getting Shudder On Braking - Brake Rotors Being Warped?

I have an '09 Avalon with 34K miles. On braking we get a shudder. It's especially noticeable on gentle braking. I am pretty sure this is due to the brake rotors being warped or whatever the correct term is. Are these covered under warranty? I'm a skeptic and I feel sure the dealer will try and blame the tires but they are wearing evenly and are rotated every 5K. The ride is smooth when not braking so tire balance should not be an issue.

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Golf IV R32 :: Vibration Coming From Brake Pedal - Warped Rotors?

So for the past few weeks, i was getting this weird vibration coming from my brake pedal.. When I am about at 40 mph driving and braking or even when I am slowing down with out braking it vibrates.. I checked my wheel bearings.. I don't think that it.. since my steering wheel is not shaking when i brake, i think my rear rotors would be warped..

Also my idle is weird on my car.. I switched my coils and plugs.. it jumps.. really slightly and there is a big one.. when I opened my hood up there is this weird noise like a rattling noise and that is when the idle jumps up and down.. something like this [URL]....

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Ford 6.7L Power Stroke Diesel :: Clunking In Front Brakes After Replacing Brake Pads And Turning Rotors

Ok so we just replaced our front and rear brake pads and had the rotors turned. Our rear brakes are fine but both our front brakes now make a clunking/popping noise when we brake.

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Ford F-150 - 1997-2003 :: Front Left Rotor Is Warped And Making Chirping Sound As Driving

My front left rotor is warped and makes that annoying chirp chirp chirp sound as I'm driving. I hear it while the truck is driving and also when braking. I jacked up the front left tire under the control arm, removed the tire and caliper/pads, tightened the rotor against the hub with the lug nuts. Watching the bottom of the caliper mount as a reference point, I can clearly see the distance changing between the rotor and the mount as I rotate the rotor.

And I feel the resistance as the rotor gets closer in that spot. Is this simply a warped rotor? Or is something else causing this? I replaced the pads, rotors, front brake hoses, front left caliper and , still the chirp remains. The pins are greased and slide nicely. I also bled quite a bit of fluid out, since it was a bit dark compared to the new fluid. I checked for play in the tire, thinking maybe a bad wheel bearing, but found none. No other noises or symptoms in the front end.

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Ford 7.3L Power Stroke (1999-2003) :: Way To Jack Front End?

Doing some suspension work this weekend. Wondering where the best place for jacking up my truck (99 f250 SD 4wd). I need to take the U bolts off so I can't put the jack there. I've got a 2 ton, 3 ton, and 25 ton jack. Only one stand. I need the whole rear end jacked up at the same time. Same for the front. I've heard your not supposed to place the jack on the pumpkin. Is it OK to just jack it up by the axle and put the stand as close to the outside as possible?

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Ford 7.3L Power Stroke (1999-2003) :: No ABS Sensor Wire On The Front?

I have an new to me 1999 4x4 F350 that I was giving a good once over today on the front end since it wanders a little bit. but anyways I didnt see a abs sensor wire on the front. the plugs are there behind the inner fender well and it looks like there is a plug when the sensor should go in the wheel bearing. was 2 wheel abs an option on these trucks? is there anything else this changes front end wise?

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Ford 7.3L Power Stroke (1999-2003) :: Clunk Up Front On Right Turn?

I noticed a clunk a while ago but could never pin point it and today its the worse it has ever been. I did some research on this and everyone is pointing towards sway bar bushings. now if that is the case why wouldn't they just replace the sway bar link? I see some do poly bushings and others regular rubber. What is the best way to go about this? and I also see you need a shop press so I'm lucky I have one.

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Ford 7.3L Power Stroke (1999-2003) :: Growl Noise In Front End Comes And Goes

Been trying to track down a noise in the front end. Got a growl and what sounds like a big cat scratching its nails on a metal plate. The metal sound comes and goes, but the growl is always present at one level or another. It sounded like it was coming from the driver's side. I jacked the truck and checked everything on that side and it seemed tight. It was all replaced about two years ago. I then started looking around and found the sway bar links were shot along with the bushings. I then jacked up the passenger's side and checked that.

Should have done this first as it was pulling to the right and not the left. The wheel was hard to rotate and stopped rotating as soon as I stopped forcing it. It was making a growling noise, but not nearly as loud as when the truck was rolling down the road. It also had a bit of play that I tracked down to the hub assembly. The ball joints and u-joints were tight with no play at all. The dust seal that should be on the axle was gone and the hub seal looked beat. Tie rod ends all seemed good. Ordering part now. My question is there anything else I should look at?

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Ford 7.3L Power Stroke (1999-2003) :: A/C Won't Blow Through Front Vents?

After some diag I got the A/C to blow out the front vents. There are million threads on this issue half of them are never figured out. This is the second time I have come across this problem so will make this really informative for those who have this problem. If you A/C blows to defrost, yes most of the time its going to be a vacuum leak issue.

Step 1) turnkey on engine off, stand by passenger fender and listen.. can you hear the pump running? If it is your pump isn’t dead.

Step 2) does the pump run for 30 seconds then shut off? You may not have a vacuum leak. If keep’s running for ever you have a leak. Inspect all lines, especially those going down to the hubs for cracks. Also inspect vacuum lines under passenger glovebox.

Step 3) can’t find a leak? Disconnect the line going to the ESOF solenoid and plug it, if you pump stops running then your ESOF solenoid has an internal leak. That was my problem 6 months ago, replaced ESOF, A/C blows normally.

Try This Second! So my AC isn't blowing through my front vents again.... (more diag)

AC not blowing through vents and can’t find a vacuum leak? Take off glove box door, turn AC control switch to floor/defrost/front vents, watch the metal arm connected to the side of the big black box move up and down into various positions. I noticed on mine the arm will go down in positions (floor or defrost) But it will not move up! Which needs to happen to switch to front vents. If I push the rod up by hand manually, the ac will blow through front vents, and stay blowing through front vents even after I let go. PIC of metal arm thing connected to diaphragm, which changes air flow by moving flap inside the big black box

I am guessing the Diaphragm is the issue? The truck will continue to blow from the front vents even when the truck is shut off and restarted, it will stop when I switch the ac to a different position, it will not return back to front vents.

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Ford 7.3L Power Stroke (1999-2003) :: Sneaky Front End Noise

With the cold weather lately, I've noticed my truck has developed a new noise from the front axle. It only does it when the truck has sat for a few hours, is completely cold (below 30*), and the hubs are locked. It will only make the noise going forward. I've eliminated brakes and hub assembly as the source since the noise is only made when the hubs are locked, or when the shifter is in 4x4 with the hubs unlocked.

Its a squeak, squeak, squeak noise that seems to be with every revolution of the tire and it goes away after driving 50-100 feet. All the u-joints are tight and I can't make the noise spinning the front driveshaft by hand. The brakes have 9000 miles on them with hawk pads and powerstop cryo rotors. Neither hub assembly has play and all the ball joints are tight. I do leave the hubs locked almost year round, so there's probably a good 40k on them.

I was thinking of throwing some new u-joints on and seeing what happened, but I'm guessing the whole axle shaft has to get pulled to do the ones at the steering knuckles?

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Ford 7.3L Power Stroke (1999-2003) :: Front End Noise Intermittently?

I have this strange noise coming from the front end. It happens at the most random times. It is at the end of the video. It's kinda hard to hear over the engine noise.

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Ford 7.3L Power Stroke (1999-2003) :: 4x4 Grinding Noise From Front?

My truck has been doing great over here in Germany, and I want it to stay that way lol. I know the snow is fast approaching here and figured I should test my 4x4(I usually do monthly anyway). After switching to 4-high and making the first turn in the open parking lot, I heard a lot of popping and grinding from the front end. I straightened the wheel and out and the grinding /popping continued.

I stopped, got out of the truck to try and lock the hubs to see if that would fix the issue. turns out the passenger side hub is locked up tight. I couldnt move it by hand and wasnt about to attempt to move it with added leverage.

What this could be? maybe a collapsed vacuum hose? but then I should still be able to manually turn my I hubs I would think.

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Ford 7.3L Power Stroke (1999-2003) :: AC Not Blowing Through Front Vents

All vacuum lines are good, pump works, Canister isn't leaking, 4x4 activates and I can feel it, so Can't be vacuum leak. Replaced esof solenoid 6 months ago last time this happened, but this issue seems to be different. Watch this vid I made showing the issue.. after viewing video, do yall' agree I isolated the issue? If that one tug makes the air go through the front vents, that means everything else in the A/C mode selection works..

YouTube.....

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Ford 7.3L Power Stroke (1999-2003) :: Jacking Front End Using Hitch

Any reason why I couldn't use my Curt front mount receiver hitch to lift the front wheels off the ground? It is bolted to the front spring hangers.

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