Ford 7.3L Power Stroke (1999-2003) :: Won't Start Even Installed Fuel Filter?


Apr 30, 2015

Shut my truck off for about 15 minutes and wouldn't start back up. Installed new fuel filter. And gonna try changing cps. Torque says Rpm 180
Ipw. Bouncing between 600 - 3000 Hpop. 250 while cranking Voltage 10.9 while cranking. Ipr starts about 15% and slowly climbs to about 88%

Fuel pressure about 65%

Tried unplugging cps. Gonna check oil now though I check it every time I fill up and it never uses any.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Filter Clean Up

I'm checking my fuel filter regular (draining, examining.....basically OCD **** stuff) and I'm spilling diesel around the bowl. I've learned to put a rag around it now, but what's best way of cleaning diesel around that area? I'm tired of my wife complaining about smell. Simple green, purple power, etc???? Also, tell me what to watch out for.

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Ford 7.3L Power Stroke (1999-2003) :: Remove Old Fuel Filter Cap?

just bought this truck and it has a brittle cap and i cant get the cap to turn, its been on there awhile . 99 f250, anyway might have to destroy this cap to be able to remove it. Doing this without damaging the filter housing?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Filter O-Ring Blowing Out

My fuel filter lid o-ring keeps blowing out upon hot start, this has happened 4 times now once last week, I replaced filter and all was ok until Thursday it happens again I change the filter allis fine! Now today!!!!! TWICE I have to install new filters because the o-rings are blowing outside the bowl lid! I'm using the same BALDWIN PF7698 filters I've used for years, my reg. Is set at 75psi and holds steady! No spikes but I haven't been able to watch it when the o-ring blows out! Injectors and o-rings are new (<1000miles) no problems during operation at all!

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Ford 7.3L Power Stroke (1999-2003) :: Tips To Remove Stuck Fuel Filter Lid

I am attempting to change my fuel filter - have a new Napa unit complete with new lid.

I can not get the old one off (this alone tells me it's been on there too long). The hex is 26mm and all I have is a 26mm box end. It just rounds the corners of the plastic hex off.

As the new filter has a new lid, I am using a steel chisel and hammer (in a CCW direction) at several places on the top flange. I have also smacked the top flange liberally to get it to let go of whatever is holding it.

I'm about to get out my map torch out and warm up the plastic but would rather not produce a flame on something with fuel directly behind it.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Fuel Filter Housing Leaking?

I have a 2001 f250 7.3l 4x4 and the fuel filter housing is leaking real bad from either the back or under it. I need to get info on parts that i would need as well.

[URL]....

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Ford 7.3L Power Stroke (1999-2003) :: Green Wire Located Above The Fuel Filter Assembly Knocked Loose?

I'm in the process of replacing my HPOP lines and fittings and after I got everything removed and started cleaning the threads before re-assembly I noticed this green wire (located above the fuel filter assembly) that apparently I pulled out of its socket.

What is it for? Can I just push it back in its sleeve right below the red wire??

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Smoke On Cold Start - Oil Filter?

2000 F350 with 340000 on it, have had it for the last 140000. It's an old service truck from south west gas with one owner in between them and me and he put about 5000 on it. I have the big cylinder open air filter, billet compressor wheel, 4" exhaust all the way and an Edge tuner. Don't have any codes I can pull with the tuner. Have been good to me so fare only need regular maintenance, but always had smoke out oil filler with a little pulse.

2500 ago I changed oil and add 1/4 of Lucas oil. 3 days ago when I started in the morning it smoked white smoke out the exhaust as a steam train and idle rough, but cleared up as I went down the street and will do so every time I start cold or warm. Ok, might need new GP, did that yesterday yet the same. Now I start checking stuff and have smoke out the oil filler as a steam train so the cap won't stay.

I know it sound like alot of problems, just try to verify some of them. The smoke out oil filler is blow by? The smoke on start up is that related to bad injectors? Can a bad injector dumping fuel create the blow by? Coolant level ok Transmission fluid level ok Engine oil Rotella T6 added 3 quarter in 2500 miles. I do not have a scanner or any other advance test tools.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Filter Bowl Drain Valve Replaced - Emission System Warning Light

I just changed the drain valve on the fuel filter bowl. All went well and no more leak, but now I am getting an "emission system" warning light.

After I replaced the valve, I filled the fuel bowl with diesel fuel. Was there any other priming that needed to be done (if any)? What the emission system warning light may mean?

2002 F250 7.3L 4x4.

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Ford 7.3L Power Stroke (1999-2003) :: Cranks But Won't Start - Fuel Pump Not Pumping Fuel

01 7.3. Cranks, won't start. Tank was at 1/4 but is full now. The lift pump runs, I can feel and hear that the motor is spinning when I cycle the key. I removed the fuel filter and cycled the key and get no fuel into the bowl. It looks like the lines are stainless from the pump to the tank so I doubt it is sucking air. I pressurized the tank with a shop vac and I get fuel coming into the filter housing. Am I missing something obvious? I have never seen an electric pump that would run and not pump fuel. I removed the suction line at the pump and don't feel any suction there.

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Ford 6.0L Power Stroke Diesel :: Fuel Filter Change Now Won't Start

Replaced both fuel filters same as usual. Cranked right up and I let her run while I put up the tools and look for leaks. Notice it started running rough, so I jumped in and started to back out of carport and it went dead. Ran battery down and it won't hit a lick. Replacement (racor) filter same as last few changes. Running just fine before change so it has to be something simple, but what?

2006 6.0 powerstroke

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Ford 6.7L Power Stroke Diesel :: No Start Post Fuel Filter Change

Went and changed my fuel filters today... Primed the truck 6 times. Started it. Ran great, then got a low fuel pressure and reduced power notification. Turned it off. tried priming it 10 more times, no start, tried 15 more times. No start. Took off the outlet on the secondary filter, solid flow. Took off the return on the L/H fuel rail, pinched the line and put a hose on the rail... Once again solid flow. I can hear air somewhere under the hood but I don't know where... Driving the 7.3 to work tomorrow but this is driving me up the wall.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - No Start After Fuel Filter Change

I have a 2004 F-250 changed out both fuel filters and now can't get it to run. It will start up and run for about a minute then stall out. I have cycled the key/pump numerous times with no luck. When I look into the fuel bowl when I engage the pump it looks like it's pushing more air rather than fuel. It seems to be burning the fuel in the bowl and then stalling out. When I take the bowl cap off after it stalls it's empty.

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Ford 6.7L Power Stroke Diesel :: No Start After Fuel Filter Change - Code P2291

Which is, Injector Control Pressure Too Low. First filter change on this truck. Purged the truck six times. No start. Purged it six more times. The truck started momentary. I've been purging for the last two hours. Now I have the code. What next?

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Ford 7.3L Power Stroke (1999-2003) :: 1999 - Cranks But Won't Start - Water In Fuel Light On?

My 99 F350 cranks, but won't start, and the "water in fuel" light on the dash stays on while cranking. I have never paid close attention to it in the past. Is it supposed to be on while cranking?

I drained the water from the yellow lever located on top of the engine, and tried to start it. The light went off for the first few cranks, but again the truck still will not start.

I just came from a 10 hours round trip to NC. I filled the truck up two times from gas stations on the way. Is it possible that the fuel is bad? I drove on the same fuel almost 3/4 of this tank and now at the last 1/4 I am having this issue.

A little update:

I took the top of the fuel bowl off to see what the filter looks like, and it is nasty and completely black. I could not tell if the fuel in the bowl contained any water, but it looks greenish and uniform, no the obvious separation that happens when you mix water and oil.

Could the fuel filter be the problem?

A little history about the truck. It's always hard to start if cold and not plugged in overnight. I know it's the glow plugs relay, so I just keep it plugged in all the time until I get a chance to fix it.

IDM was acting up shutting off half of my engine, but I took it off, cleaned it, plugged it back in and it has been working fine for over 2 months.

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Ford 7.3L Power Stroke (1999-2003) :: Installed Transmission Now ABS Light On?

Picked up my truck from the local transmission shop yesterday and on the way home (less than 3 miles away), I noticed the ABS light was on. I turned around back to the shop but the guy behind the desk couldn't pull the codes (his mechanics smart with codes don't work Saturday). So I will head back tomorrow when his code-smart dude is back but was wondering is there anything they could have done during the tranny install to muck up the ABS system? Or do they need to do something because of the new transmission?

I checked the #15 5-amp fuse under the steering wheel but it looks good. Truck runs good to me and shifts fine in the 10 or so miles I drove it yesterday but I'm not savvy with transmissions or ABS.

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Ford 7.3L Power Stroke (1999-2003) :: New PCM Installed - Trans Code P0720

So just got a new pcm installed since i fried the last one anyway. I had a new trans installed almost two weeks ago factory 4r100 now i have a p0720 code. Id take it back to that dealer.

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Ford 7.3L Power Stroke (1999-2003) :: Hydra Chip Installed - Cannot Communicate With PCM?

Title says it, I just installed my Hydra Chip, now my edge says it cant communicate with PCM. I have checked all the connections on the edge, all is good. I planned on just using the Edge only for gauges. Will it not work anymore now that I have a Hydra? If not I will just sell it and buy an Edge Insight, so long as that will work.

I think its the Edge EVO 2, its this one.

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Ford 7.3L Power Stroke (1999-2003) :: How Many Gallon Tanks Installed In E99s

How many gallon tanks were installed in the E99s?

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Ford Super Duty (1999-2016) :: 2002 - Gas Engine Won't Start After Replacing Fuel Filter / Pump Relay / Air Filter?

After replacing fuel filter, pump relay, and air filter for good measure my 2002 f250 v10 gas engine still wont start. What to do?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Tank Plastic Ring Nut Start?

Having trouble getting large plastic nut to start threading on top of the fuel tank sending unit, after doing in tank mods.

It just doesnt seem to want to start threading on properly. Its always cocked when it grabs, and after a while opposite side pops up and it falls off. Not sure how to get it back on there

Dealer has new ring for 18 bucks, maybe mine is warped or dried up since 2000?

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