Ford A/C :: 1997 F150 - Blend Door Stuck In Hot Position


Aug 14, 2009

Dad has a 97 F150 with some heater issues. He put a new potentiometer in and it didn't work. We he turns the dial to cold, it still blows hot air. Defrost =hot, vent=hot, a/c=warm etc.....

The dealership told him that the blend door might be stuck. My question is, how hard is this to fix? Is it something that I can just stop by after work and quickly fix. What is involved in fixing this and where it is?

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Explorer :: Clicking From Under The Dash - Blend Door Stuck

Recently when I adjust the temperature, there is a clicking from under the dash. It sounds like the Blend door is stuck.

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Ford F-150 - 1997-2003 :: Replace Blend Door Actuator?

Whenever my A/C is turned on, it blows nice cold air. As long as the blower is on "1", "2", and sometimes ", it blows cold air. If I turn it to "4" I can hear a small "thud" behind the dash. It sounds like the blend door is shutting. All my functions work like they should. I think the actuator is goin out and isn't pushing the door all the way closed, and when I turn it to "4" it pushes it te other way.

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Ford Ranger / B-Series :: 1997 - Blend Door Motor Removal?

My actuator/motor doesn't have the screws that hold it on. It's just clipped down. Can I just pry it up & off with out it breaking the clips that hold it down? It's a 97 Ranger.

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Ford F-150 - 1997-2003 :: 2002 - Heater Won't Working - Replace Blend Door?

Over the last few days I have read several threads about heaters not working and blend door replacement. My '02 4.6 F-150 has 250k+ miles and I've always done regular maintenance on it. With the cold front moving in I've noticed that the heater is not blowing hot air. I flushed the radiator and flushed the heater core several times to make sure the core was not clogged. I also replaced the upper radiator hose because of the "crunchy" sound when squeezed. I also replaced the thermostat. Still, the heater is not blowing hot. I assume like many others that the blend door needs to be replaced. My question is do I need to replace the door only or the door and the motor (actuator)? I guess I need to test the motor before buying a new one. I saw a video where you remove all the components on the transmission hump and can actually stick you finger in the motor opening to see if the shaft has come apart.

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Ford A/C :: 1997 E350 - Hot Air Blowing Out Of Rear Floor Vents / Blend Door Won't Function

My 97 e350 club wagon is doing something weird. Front AC wont go to Max Air, the blend door wont function. Can hear vacuum trying to work. Rear Unit is on Heat even though Front is on AC and blows hot air out the rear floor vents. Hit some high water going too fast about a year ago. Next day, this started happening. Rigged up blend door so air flows through vents.

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Ford Transmission :: 1997 F150 4.2L V6 Stuck In Park

1997 Ford F150 4.2 liter V6 with Eod transmission. I have replaced the shift actuator, the brake switch, the ignition switch and tumbler, tightened all nuts and bolts on and around the steering column shifter, and had a mechanic replace the shift cable and go through the wiring from front to back. He couldn't figure out the problem.

I recently noticed while coming to a stop on a gravel road I touched the brakes and the front brakes locked up. I have anti-lock on this truck so is this normal and could this maybe be the problem with no brake lights and not coming out of park? Just for giggles I also had to come to a sudden stop in town on pavement a couple times and the tires locked up so hard I could smell rubber burning where the tires slid.

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Ford Excursion :: 2001 - Door Ajar Switch Stuck In Open Position?

2001 excursion 4'4 V10 XLT.

One or more of my door switches is stuck in open position. Door ajar light on and interior lights on.
Interior lights stay on for about 15 min than go off.

I have sprayed all 4 doors and both rear hatch lock assemblies several times with WD40 and electrical cleaner with no improvement.

When I open drivers door there is no key chime with key in cylinder. Could the hood switch cause this issue? How do I determine which door/doors is/are the offending crimimals?

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Ford Wiring/Electrical :: 1996 F350 - Driver Rear Door Lock Stuck In Locked Position

My 96 F-350 Crew Cab driver rear door lock is stuck in the locked position. I don't have a cause but do now notice that the pass door lock will not operate with the lock/unlock switch. The rear solenoids seem dead. Front door locks are working.

I tried to put a 10-32 coupling nut on the lock riser and pull. The down position is now 1/8-1/4" higher than normal. This thing is really stuck and is really bad.

So before I start pulling the rear seat and trying to remove the door panel from a closed door; how I might unlock this door? It would be a lot easier to get the panel off if it is open.

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Passat (B5) :: 1999 - LR Door Is Stuck In Shut Position

I have a 99 Passat 1.9 Automatic with door lock problems .The LR door is stuck in the shut position and the passenger doors front and rear can not be closed the latch doesn't hold the door close ,I have to tie them up with a rope to drive.The only one that works normally is the driver's door luckily. Where to start ?. If I force the lock knob on the Left rear door from inside goes back in and I can't open that door at all.

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Sonata NF (2006-10) :: Door Won't Open / Stuck On Lock Position

The lock on the rear driver side door doesn't work, it stuck on lock position and it won't open with the remote. You can't even turn the lock by hand from inside. It's like it's jammed or something. The rear passenger door lock was broken a while ago, it was making a nasty noise but still working so I had it changed but this one just stopped working.

How am I gonna fix that. I was thinking in order to fix the lock, they have to remove the door panel first, and to remove the door panel the door should be open to get to the screws. Is it gonna be stock for ever ?

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1997 Bravada Won't Start - Key Stuck In Ignition In Accessory Position

I have a 97 Bravada. Recently the check engine light came on and then went off. I didn't think anything of it at the time till the other day I drove it to work and back fine without any issues, then the next morning I tried starting it and nothing happened. No cranking, no interior lights, no sounds.

I tried jumping it thinking the battery was dead but that didn't work. Now my key is stuck in the ignition in the accessory position. It will not turn all the way back to release the key.

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Maxima :: 1996 - Antenna Stuck In Up Position / Remote To Door Locks Stopped Working?

Car: 1996 Nissan Maxima

The car has an automatic antenna (up/down when you turn on/off the radio). I wanted to disconnect the motor to leave it in the up position. I followed the cables to the antenna (left the coax alone, of course), and cut the 3 conductors that were leading to "a box" under the antenna. NOTE: This area in behind a metal panel.

As intended, the antenna is stuck in the up position. The problem is that I also lost the dash clock, the remote to the door locks stopped working, and the radio memory buttons do not work anymore (the radio comes on in AM every time).

AND here is the mystery; I went back to the cables, spliced them together (correctly - they are color coded) but NOTHING CAME BACK TO NORMAL. The radio is still messed up, remote still not working, and the dash clock is still off.

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Ford A/C :: Blend Door Actuator - Clicking

What is the difference between :

Part # XF2H-19E616-FA and
Part # YL5Z-19E616-AA?

The middle numbers are the same. And they look the same? the first one is mine. Blend door actuator out of a 2000 ford windstar. Will another part # work? If the connection is the same?

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Ford Excursion :: No Air On Passenger Side - Blend Door?

Went into town earlier and the a/c was not blowing out the 2 passenger side vents. Could switch to defrost and it would blow correctly. The rear is working as well. The drivers side vents blow good and if you cover those with your hands to block them off its like it forces air to blow out the passenger vents. Could this be a blend door issue?

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Ford A/C :: 1999 - New Blend Door Actuator Won't Working?

I have a 99 EB Expedition 5.4 with EATC climate control. I replaced the heater core that had been leaking severely. When I got the dash back on I adjusted the controls with the engine running while watching the blend door actuator under the dash. it moved but not as much as I thought it should. So I drilled an "inspection" hole behind the glove box and into the plenum cover. I watched the blend door open and close when the hot/cold buttons were adjusted, but the movement was intermittent.

I'd checked the blend door for cracks prior to installing the heater core and found none. I left things alone for a day while I drove as normal. When I had time to work on it again, the actuator quit working. I figured it was damaged from the coolant leaking into the cab so I decided to replace it. It was indeed full of coolant. I bought a Dorman actuator (part #604-216) and plugged it into the wiring harness to test it before installing it. I adjusted the controls with the ignition in the "run" position and nothing happened. I'm at a loss as to what could be the problem. I've searched for this problem, but the only threads I find are incomplete or deal with the "manual" controls. I checked all my fuses and they are all good.

My questions are:

Could I have bought the wrong actuator? Would the harness fit the "manual" actuator? The part number was identified as being for the main blend door for "automatic" controls. Is there a possibility the EATC head unit is bad? It still sends air to the panel, floor and defrost when adjusted.

How do I test the voltage at the connector? I just bought a multimeter but I'm not sure which wires in the harness deliver power to the actuator. I know there are a lot of people on this site who've gone through the heater core/blend door ordeal and have lived to tell about it. What I should do next.

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Ford Aerostar :: Blend Door Actuator Location

Where is the Blend Door Actuator on the ford Aerostar?

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Ford F-150 (2009-2014) :: Blend Door Actuator Re-Calibration Before Using?

Time for me to replace the actuator. I just have one. I've watched many videos on it but none say anything about re-calibration before using. A few posts say this is needed. Is it? if so how is it done?

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Ford A/C :: Blend Door Actuator Broke (Gear Inside)

I have an Explorer with automatic A/C. The blend door actuator broke (a gear inside) so I replace it with a Dorman part (could not find the Ford ones anywhere). Part #604-202, looks identical and fits. But... doesn't work.

If I do the EATC test (OFF+FLOOR, then AUTOMATIC), the display shows error coded 024, 025, 052. What is the meaning of those?

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Ford - Mountaineer :: 2003 - Very Little Heat In Cabin But Not Blend Door?

My 2003 mountaineer 4.6L has front and rear heat. The issue is the heat in the front is barely warm and the heat in the back is poor. I have replaced the blend doors front and back and I'm sure they work as I can go from cold to barely warm and back again when I change the temperature setting.

I can feel hot fluid going from the engine to the front heater core and also down under the vehicle to the rear when the vehicle is warm. The return on the front is almost cold - so heat is being given up by the heater core in front, but it seems to me that if the return is almost cold, there's not enough hot coolant delivery. The overall heat is very poor in the cabin.

The coolant temperature gauge is steady and just below 1/2 with no erratic movements. I flushed the front heater core a couple years ago. Coolant has also been flushed last year. I know that the heat is underpowered in this vehicle, but it's a far cry from when it was new.

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Ford Ranger / B-Series :: A/C Works Occasionally - Blend Door?

Compressor clutch engages, lines are cold, when it works air is cold. A/C guy thinks the blend door isn't working right, is it vacuum operated or electric?

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