Ford A/C :: 2002 F350 - Quit Blowing Once Get Up To 65 MPH Or So


Aug 16, 2009

My 2002 is acting really strange. The a/c quits blowing once you get up to 65 mph or so. It looks to me to be a damper problem, because the temperature stays pretty cool, it just doesn't blow as hard (like, almost not at all). You can hear the fan rip roaring away and it sounds like it is dead heading in the lower part of the passenger side in the climate control system.

I checked all the dampers and they seem to have full range of motion, it is not the main damper that goes between hot and cold, that one works at any speed, the other two seem to be working also, but for some reason whenever i get up to high speeds, the air just poops out. If you slow back down, rotate your climate control from ac to vents and back again, it starts working fine. Speed up again, and it poops back out. Is my vacuum pump out?

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The AC on my car (2002 Jetta 1.8t) quit blowing cold. Did some troubleshooting and...

1. Checked Freon- level was ok

2. Noticed cooling fans were not coming on with AC button pressed and ignition on. Fans also not coming on when car up to temperature, but gauge never went above normal. Seems strange considering I live in Houston and it was 95+ out.

3. tested fans with direct power and both high and low are fine.

4. jumped terminals 1,2 and 2,3 on plug for cooling fan switch and fans turn on high and low...so thought must be bad cooling fan switch.

5. Replaced cooling fan switch and still no fans or ac when AC button is pressed and ignition on.

6. replaced Fan control module. Still no fans.

7. Checked Freon once more...and although it was in the ok range decided to add a little more. (was in the middle of ok range, and a cheap gauge)

8. Compressor kicks on, along with cooling fan. End up using the 1 can I had and now have cold air and fans that come on when hitting the AC button with ignition set to on position.

I thought the mkiv cars would always turn on the fans when AC button is pressed with ignition on? Or does the compressor also need to be charged?

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Truck is a 2002 F350CC 7.3 TD. Wipers were working fine the other day before I pressure washed it, which is why I really suspect the wiper motor itself.

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My pressures at idle are around 40psi low side and 200ish on the high side when the engine is warmed up and the ambeint temp is around 74 f. If I turn it to the warmest setting for the rear it gets noticeably hotter so I'm thinking the blend door is working properly?? I've read that the thermal expansion valves can give some trouble so I pulled the jack and cubby out to gain access to it. I tried tapping on it with no gains. Also the top left line seems to be pretty cold coming out of it too the evaporator but the line coming out of the evap is room temp. I was very careful not to let any junk get into the lines when they were apart for the line repair but I'm thinking maybe some junk has plugged up the TXV?

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I have a good friend who is a mechanic, and a cracker jack at it, but he is dumfounded as to what the problem is. She does not show any codes and my buddy has a computer analyser.

So far he has done what others have suggested including changing, Crank Sensor, IPR sensor, ICP sensor, new Lift pump, Fuel pressure regulator, and removed emptied and cleaned the fuel tank and suction lines.

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When I try to adjust the volume with either the steering wheel or the radio dial, the indicator shows the volume is at half but the volume will not go up or down. I can hear nothing. All other buttons appear to work.

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