Golf IV / Jetta IV :: 2002 - AC Quit Blowing Cold / Compressor Need To Be Charged?


Aug 14, 2014

The AC on my car (2002 Jetta 1.8t) quit blowing cold. Did some troubleshooting and...

1. Checked Freon- level was ok

2. Noticed cooling fans were not coming on with AC button pressed and ignition on. Fans also not coming on when car up to temperature, but gauge never went above normal. Seems strange considering I live in Houston and it was 95+ out.

3. tested fans with direct power and both high and low are fine.

4. jumped terminals 1,2 and 2,3 on plug for cooling fan switch and fans turn on high and low...so thought must be bad cooling fan switch.

5. Replaced cooling fan switch and still no fans or ac when AC button is pressed and ignition on.

6. replaced Fan control module. Still no fans.

7. Checked Freon once more...and although it was in the ok range decided to add a little more. (was in the middle of ok range, and a cheap gauge)

8. Compressor kicks on, along with cooling fan. End up using the 1 can I had and now have cold air and fans that come on when hitting the AC button with ignition set to on position.

I thought the mkiv cars would always turn on the fans when AC button is pressed with ignition on? Or does the compressor also need to be charged?

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All the fan control speeds work, but the most I ever get is vaguely warm air- it never gets fully hot.

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With the hood popped and the a/c on, you can see that the compressor isnt engaging. The car makes a noise like its engaging the compressor, but nothing is happening that I can see visually. Seems as if the compressor is not getting the signal to engage. It sounds like its trying to make the compressor kick on about every 5 seconds or so. Basically that initial clicking sound that your hear RIGHT before the compressor comes on when its working normally.

We have checked the fuses and no luck with those, all look good. Seems like its an electrical issue to me. What this may be? Bad pressure switch? Low pressure in the system? I know the car has had the compressor replaced before...and the clutch seems to spin freely when the car is off.

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