Ford Excursion :: 2000 V10 (lifted) - Blew A Spark Plug?


May 20, 2016

I recently became the owner of a 2000 Ford Excursion V10 (limited) with lots of extras (5.5 inch lift, dual exhaust, 37 inch tires, a 2005 front end, etc).

The intent is to use the excursion as my winter driver, towing vehicle and people hauler (things my 2010 mustang is terrible at). Unfortunately, my 5th time ever driving it, I was pulling out of my driveway and accelerating when the engine blew a spark plug. Since I do not have the tools to install a helicoil, I have taken it to the local shop to get repaired.

I am now concerned about the remaining plugs, and the general reliability of the motor. It has ~200,000 miles on it, and multiple previous owners. I have no way of knowing what work was done on it in the past. I did check all of the fluids when I first got it to ensure they where still good, but are there any other common issues with these V10's that I should check? Can I do anything to prevent any further spark plug blow outs in the future?

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I have attached pictures too.

I don't know what this could be. I have done my research, anything from the lower intake manifold gasket to a cracked head. Need info about this type of leak? its no where near any gaskets, I have a friend that says I could have hit a coolant chamber but I wasn't banging hard at all.

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4 (out of 8) cylinders are misfiring. He opened it up and saw that on the right bank 1 of the spark plug wells was filled with oil, and the other 3 the tubes are seeping. He also said 3 of the coils need replaced. Whoever had the car originally replaced 3 coils (they're 3 different part numbers on the coils they used).

I've been researching and the first suggestion is changing the valve cover gaskets and removing the oil to see what problems if any it eliminates.

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Pulled the plugs and found this:

There was oil dripping off of the plug from Cyl 3.

I last changed the plugs in July 2014 and only drove around 10k miles this past year.

When I changed them back then though Cly 3 looked like this:

Before I changed them back then I had an oil cooler gasket fail on the freeway and oil shot everywhere under my hood. Obviously oil is in there and it is causing problems.

I have read online and most of what I have read says that it's likely an issue with the VCG (Valve Cover Gasket) or the PCV (Pressure Control Valve) that is allowing oil to get to that part of the spark plug tube. I've also seen some non VW stuff talking about replacing the spark plug tubes.

Also it does appear that there is a little bit of oil around the threads of the other plugs but nothing getting to the all the way to the tip around the electrode.

I have pulled the plugs, wires and the ignition coil as well ... I'm ready for whatever. I am by no means a mechanic but I am capable of following instructions and doing what is needed. My problem is generally finding out what is needed to be fixed.

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I had inspected the hose in the past and the rubber looked good with no marks or gouges. The 90 degree fitting coming out of the pump failed!

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