Ford Excursion :: 2004 - White Smoke / Code P0401


Aug 29, 2013

2004 6.0 Excursion.. I had an issue with lots of white smoke. A p0401 code, then the smoke stopped. I removed the egr and cleaned it. All seamed good until two weeks later. Now I have smoke again. Its seems to be only after it is warm. Do I need a NEW egr valve?

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Ford Excursion :: 2004 - Stumbling And Running Rough With White Smoke

So I bought an 04 3 months ago everything seemed good all deltas were good had a small leak nothing serious. I had the egr deleted then i did the mistake of flooring it 1 morning at top end and the mech is telling me threw a valve. The truck was stumbling and running ruff with white smoke. looks like cycl. 7 took a hit and shows 10 psi of compression. The injector are in working order and so are the rockers. the bill is 3500 all in for new gaskets and oil cooler head work, arp studs and labor.

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Ford Excursion :: White Smoke For A While After Startup

I've been googling for about 3 hours now, and no answers for the gassers, just diesels. When I start my excursion (v10) it pours white smoke for a while, then stops. It does this every time I start it no matter how far I go or how long it sits.

There is plenty of coolant in it and I've never had to top it off, so I don't think it is getting coolant in the cylinder. With that much smoke it wood definitely need coolant if that's what it was. Oil consumption is kind of high in my opinion, but the smoke smells rich.

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Ford Excursion :: White Smoke All The Way - Coolant Level Never Dropped

Tonight we left baseball field and my 2005 excursion was white smoking all the way home. I Stopped Several Times And Checked Coolant Level And It Never dropped. I let it sit for a hour and coolant level is still at my black mark. So does this mean it's a injector? It poured down raining so I'll have to wait till morning. Will scanguage show any codes for injectors. If so I can program in the morning.

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Ford Excursion :: Coolant Loss And White Smoke From Tailpipe

I was having an issue with coolant loss and white smoke from tailpipe. Was told it was likely intake leak vs headgaskets. Changed intake gaskets, fixed the issue for a day then it started just dumping coolant from every available place in the exhaust system. Was draining a full collant bottle in about 2 minutes. Was also checking for exhaust in the coolant with the tube and blue liquid which it stayed blue. Had previously done a degas pressure test and it passed. The only test I hadn't performed was compression test which all the cylinders output was lowest 160 to the highest about 185. Did not perform a wet compression test as I was mainly looking for base compression and consistency.

Not sure what healthy is on these vehicles but considering they were all running pretty close I call it good. Also it idles just as smooth. Pulled intake a 2nd time and rechecked my previous work. Everything looked fine so I put it back together. Ran smoke free for about 50 miles now I'm back to smoke after it sits a bit but it clears up after a short drive. What am I missing? I will note that I had a small coolant leak from drivers side rear of engine that I noticed while it was parked in the shop. I'm assuming that would be the oil cooler? But oil is clean so it's not mixing. What other avenues on these engines can coolant make it into the exhaust? Drives perfect with no power loss.

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Ford Excursion :: 7.3 Crank But Won't Start - White Smoke Comes Out Of Exhaust

My 7.3 won't start after sitting for almost 2 months, the wiring for the injectors was bad, and the first package was damaged, so I had to order a new one, and wait trough Christmas before I get the new parts. The valve cover seals have now been installed, and all parts fitted. Thieves stole my batteries so I had to buy new ones there as well.

When I tried to start it, it will crank, but not start, white smoke comes out of the exhaust, and glow plugs seem to be fine. One thing I did notice is that the fuel pump under the driver side of car was making a wired noise when turning on the ignition, it was not a constant hissing sound that I used to on my other cars. I poured a small amount of condensation remover in the tank, the tank is half full, but still no start.

After trying a few times, it did sound like it would get better, but that only lasted for a second. Strange problem, I think my fuel pump is acting up, but I don't know for sure yet. The fuel pump did work when I parked it. Could it be a fuse that does it? I checked the hpop to see if there was any oil there, and it was.

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Ford - Excursion :: 2001 - Truck Would Not Stay On / White Smoke From Exhaust

After a hard rain overnight, my truck would not stay on. I had to give it gas while still in park or it would cut off. Also I noticed white smoke from the exhaust while doing that. Eventually car stayed on. But now at when I come to a stop, the car will cut off when I put my foot on the gas to take off. I also.noticed the overdrive button will start to blink. Once the car gets going a few miles, then it's fine. Then this process starts all over again once the car is parked. Also the service engine soon light came on.

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Ford Excursion :: Lack Of Power - White Smoke Coming From Tail Pipe While Cranking

Got a 2 wheel drive 2000 Excursion with approx. 215K miles with the 7.3L.

Slight shake in motor + you can literally floor the pedal and you'll move a little faster than a snail.

Does this sound like bad injectors? Also - tried to start it today and it was just cranking forever...Couldn't get it to start..I did notice while I was in drivers seat looking out the window...some white smoke coming from tail pipe while it was cranking...

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Ford 7.3L Power Stroke (1999-2003) :: 2002 Excursion Puff White Smoke While Trying To Start

My beloved excursion is 300 miles away from me in a no start condition. Vehicle has 270K miles. Very well cared for. No issues to date since purchase 5 years ago. Went to back up and the vehicle starting Caming like it had a big cam in it. went from reverse to drive and problem went away. Drove vehicle for 2 more weeks without issue. Then all of a sudden it dies. Restart driver on down the road 1/4 mile, dies again. Restart, make 45 mile drive home vehicle is low on power will hardly pull a grade but I got to my friends house. Went to start vehicle next day and no start. Puff white smoke while trying to start. It hits every once in awhile but wont run.

The vehicle is throwing NO CODES other than an open glow plug on 1&8 which it has for sometime now. I have changed, fuel filter, fuel pump, CPS(genuine ford), IPR and IPS. No real changes still wont start. I disconnected the IPS and it started but it sounded like it was only running on a couple of cylinders. It would not accept throttle. The local Forddealer does not have a Ford diesel tech. Ive called a couple of diesel shops and I hear could be a bad HPOP, or bad ECM or a bad IDM but without seeing it. I am at my wits end with this thing. I am an electronic engineer by background. So I have a good sense of the process. I have checked all fuses, relays, etc. I will say I did have one issue with it a year ago where the UVC problem popped up but the dealer fixed it and it has been fine ever since.

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Ford Excursion :: 2003 - Rough Idle - Puff Of White Smoke On Cold Startup - Slight Exhaust Leak

I've been chasing a problem all summer. Began with crappy batteries dying intermittently. I replaced the batteries, FICM, finally cleaned EGR valve and replaced ICP with pigtail. The problem is still persistent. Basically a rough idle, puff of whit smoke on cold startup, rough running at around 1500 rpms( driving at 50 mph). The ICP was soaked in oil so i was confident replacing it would finally cure my issues. It actually got worse with the rough idle turning to a surging idle and quite rumbly at 50 mph speed. I guess its time to look to injector issues but i thought id check if after replacing icp/ cleaning egr. I also have a slight exhaust leak at turbo out that i can see. The clamp is not seated properly. This after turbo connection to exhaust.

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Ford F-150 (2004-2008) :: 2007 4.6L V8 - Code P0401 - Insufficient Flow - EGR Identification

I am preparing to combat the old P0401, Insufficient flow issue. While looking at the steps in Alldatadiy the very first decision essentially forks on "EGR System Module" or "Others".

I am just guessing that, since the choice is there, some engines will have one and some will have the other. But I thought I'd come here and see if I could learn a little more about it.

How can I tell what my truck has? I'm sure there is some difference...

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Ford 6.0L Power Stroke Diesel :: 2006 - Code P0263 - Engine Misses - White Smoke From Exhaust?

I have a 2006 F350. It started running rough and white smoke from the exhaust. I did an injector buzz test and found no codes. Cylinder contribution check showed cylinder one was not functioning. I replaced number one injector, cleaned injector cup installed new injector and copper washer. Engine runs the same. If it was a wiring harness issue should that have shown up in the buzz test?

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Ford Super Duty (1999-2016) :: 2004 F250 - Code P0401 EGR Flow CEL

I've researched the heck out of P0401.... I have an 04' F250 w/a 6.0, 61k miles, completely stock. I have been getting a reoccurring P0401 EGR flow CEL. I've checked all the fittings and tubes and see no cracks or breaks. I've checked the exhaust system and no signs of leaking soot anywhere except on the passenger side exhaust manifold, there is some minor deposits of soot near the first two cylinders, but that's it.

Everything else looks good and I can't hear any hissing either. I am not getting any white smoke from the exhaust. I pulled my EGR valve and looked at it, it looked fine. I cleaned it off and put it back in. Then I got a new one just to see if that fixed it. I am missing a little coolant. I'm adding maybe a few cups of coolant every few weeks. Truck is always serviced and only repairs was Ford replaced the EGR valve in 2008. When I pull my EGR valve, it is slightly moist in the housing but not wet and no sludge. Again, the EGR valve had a nice layer of soot, no build up or sludge on it....

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Truck Missing And White Smoke Coming Out - Code P1316

Recently I have had many problems with my 2000 7.3l .... The one I cant get rid of is the p1316 code. I have changed out the uvc harness and gasket with new ones, then removed valve cover's to double check connections again and they are fine. I am getting white smoke and the truck misses. I do not have a advanced reader for the codes just using my edge programmer. I have also disconnected the battery and cleared the code but it comes right back.

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Santa FE SM (2001-06) :: 2004 2.4l - Code P0401 / EGR Insufficient Flow

EGR insufficient flow. EGR valve was pretty bad looking seemed a bit sticky when opened so I replaced it along with gasket. Reset the computer but check engine light came back on code p0401 again. I know you can test by pinching the yellow striped hose at the throttle body to see if the solenoid is bad. The engine will stumble a bit when you pinch it closed, or so I am told. However when I pinch the hose, nothing happens. I do notice that the car does idle kind of roughly.

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Ford F-150 (2004-2008) :: 2005 - White Smoke From Front Exhaust?

I have a 2005 F150 4X4, has 43,000 easy miles on it. When I started the truck I notices white smoke come fron the exhaust. It was a cool morning and the truck was sat for 24 hours, I have read some post about how that could be the reason. I was also told that adding a quart of lucas in place of one of the (motorcraft synthetic) quarts.

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Ford 6.0L Power Stroke Diesel :: 2004 - White / Gray Smoke At Idle?

I have a 04 6.0l and all of a sudden it started dumping white/grey smoke at idle and when I drive it it goes to black then let off throttle and back to grey/white I had an up pipe leak at the y pipe I thought it might be an issue with that but I just got done fixing it and the problem still there so iam guessing it's either a sticky injector or the ficm but it starts up nice and does not knock around egr delete is don with all the goodies arp studs ect also the injectors have only 30k so it's hard to believe but iam just stumped haven't tested ficm yet and my tuner doesn't pick up any codes

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Ford 6.0L Power Stroke Diesel :: 2004 - Rough Idle - Blue / White Smoke?

2004 f250 6.0, 173k miles. I just had the head studs done and a new head due to a crack in one head, I got it back 3 days ago and she was running great. I towed my landscape trailer yesterday full of mulch and only went about 5 miles with the load, after the job driving to another one I noticed it sounded like it was missing at idle with a small amount of white smoke. Drove it home let it sit overnight, started it up this morning and a cloud of white/ blue smoke and a horrible rough idle. Smoke does not stop.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - White Smoke Coming Out Of Exhaust

Having trouble with 6.0 powerstoke white smoke out exhaust. We have installed egr delete and still have white smoke and water coming out of exhaust not as much as before. Took it back apart to see if we did anything wrong everything look ok. We did a compression test on all cylinders they check out ok.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Intermittent Heavy White Smoke

Yesterday I was coming back from town and as I was looking in p/s mirror changing lanes I noticed heavy white smoke. I only noticed this upon decel or coast. Once I rolled back into the throttle the white smoke would dimminish. I'm sure it was coolant from the smell. The truck (04 F250 CC 6.0) is now at the dealer for troubleshooting. I believe it to be a blown head gasket, but wouldn't that make it blow white smoke out the exhaust all the time? Maybe a cracked EGR cooler?

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Ford 6.0L Power Stroke Diesel :: 2004 Truck Blowing White Smoke Constantly While Running

My 04 PS was blowin white smoke constantly while running. I just towed a uHaul from Connecticut to Virginia Beach and had some coolant issues on the drive down (I was out of coolant on 95 in PA, added coolant and it made the rest of the drive no problem). I got here to Virginia and it was low on coolant again. I added coolant to it, and now I have some other issues. I had what looked like oil comin out the stacks onto the bed, so I pulled the turbo thinking it was seals. But the turbo was just rebuilt prior to me buying it with a wicked wheel in it. It still had stock EGR and it has 202K on it.

Checked and found EGR valve was wet. Ordered an EGR delete kit, and just finished installing it. Now with everything put back together, the truck doesn't want to start. It cranks but doesn't fire. I pulled the codes from my tuner and I got: P0403, P0405, P0683, and P2623. I know P0403 and P0405 are related to EGR but the others I'm at a loss on. The EGR delete kit I bought included the blank to remove the valve but what do I do with the plug that used to plug into it? Any way forward to get the truck back up and runnin again? This is my daily driver and not lookin to break the bank to get it goin again but I really need her to be reliable.

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