Ford Excursion :: Faint Odor Of Differential Fluid From Driver Side Front And Rear Wheels


Aug 5, 2015

I've only had the Ex for a few months so I'm still learning... After a trip to Orlando this weekend, I noticed a very faint odor of differential fluid from the driver's side front and rear wheels.

Nothing on the passenger's side. I've inspected the pinions and axles and found no wet areas at all, so I'm a little perplexed. The wheels and axle housings were pretty cool considering a 5 hour round trip.

I was also wondering if what I am smelling is due to the axle vent hoses?

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What is the probable issue and ALSO can manual hubs be installed on this truck?

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Mine is a 2001 V10-6.8, 4x4 no mods at this point.

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The brakes are not noticeably grinding and I don't recall ever getting a smell like this from brakes.

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Looking for an image of the latch mechanism for the driver barn door ... something that will hopefully show where the cable attaches and/or how I can manually (no cable attached) open the door.

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Since raising the X, the vibration is gone, which I thought was cool. But now I have a "grind" type noise coming from the rear. I have to do all the testing on the freeway. There are no issues, no noises at regular street speeds.

On the freeway, when accelerating fairly hard up a hill from say 65 to 80, I can hear sort of a rumbly, grindy noise from the rear. Its not really loud but I can hear and feel it throughout the cab. If I coast at around 70-75 mph (just keep the speed the same) on flat ground, I can hear it come and go when the X is truly coasting for a few seconds. If I get up to say 85 and let off the gas, I can hear it as I decelerate until I get down to around 65.

This all only happens between say 75 and 90. I get no noise below 65-ish.

I had the drive shaft out over the weekend. The u-joints had no play and were free moving. I did feel the smallest play in the slip yoke, so I gave it a good greasing. That didn't change anything.

I'm guessing the problem is in the differential somewhere. I have not pulled the cover off yet to check the fluid.

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