Ford Excursion :: Transmission Shift Lever Indicator Not Being In Proper Position


Jun 16, 2014

I recently bought my first EX and I finally had enough of looking at this

The transmission shift lever indicator not being in the proper position needed to be fixed!

After some searching, I realized what the issue was and was quite surprised that the "fix" is replacing the entire shift lever indicator assembly. Seems overkill but right on par of with the way the world works nowadays.

The other solution I found was by a company called Dorman. They make a Shift Indicator Cable Bracket, which is the only part that was damaged in my case as you can see here. The white part pointed at by the arrow is supposed to be attached to the rest of the white plastic.

I looked around the garage thinking I need some glue. And something to reinforce the freshly glued parts. That should have been much more difficult as I don't regularly fix tiny plastic parts BUT I quickly came across this old external hard drive cover.

Broke some tabs off, trimmed them to size and poured glue all over the place.

This is what I ended up with.

Now my OCD can focus on something else

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Some time it can't shift out from PARK to "R" or "N" or "D" ... Under any of this situation,car engine would not start.

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I can re-attach it, but it just comes loose again when I shift. It seems like something should be in there to hold the control rod in place with the transmission lever, but I don't know what because I can't seem to find any documentation on what everything should look like down there.

Attaching a couple shots, one with a circle around the area that's coming un-attached since the angle's a bit off.

Attached File(s)

IMG_8972.jpg ( 1.09MB )
IMG_8978.jpg ( 938.64K )

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Now it's having a problem where the engine dies when I shift from one position to another... For instance - from Park to Reverse, the engine RPMs drop as the clutch engages - but they drop from about 900 RPM down to about 500. And 50/50 chance the engine dies. Going from Park to Drive, the same thing but maybe drops to about 700 RPMs. Tried it in 2nd and 1st gear. Has happened in both. I've tried shifting to OD first before going to 2nd to 1st or vice versa and seems to behave better.

Should I flash the ECU and have it relearn the shift points? Did I overfill? Between the TC and Drain Pan - about 16 qts came out. I've been checking the dipstick - no frothing or bubbles. When running and in park - it actually shows low. Seems to drive fine once it's on the road. The engine cutting off when it's put into gear is really unexpected.

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Ford Excursion :: Tightening Transmission Gear Shift Selector?

Fix a Loose Column Shifter on Ford Vehicles - YouTube

The first pic shows the torx screws that come loose, allowing the handle to get sloppy.

The second pic shows the black plastic adjuster wheel that centers the gear shift selector needle on the proper designated gear displayed in the indicator window.

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My 2008 seems to be having some intermittent trouble shifting into the proper gear at a couple of speed ranges.

Occasionally I'll start it up and pull out of a parking space (or leave a stoplight) and it feels like it's stuck in 1st well after it should have switched to a higher gear (I sometimes feel the upshift at about 10* mph). If I continue accelerating and hit about 40-50 mph, once again it appears to stay in the current gear instead of shifting.

When this issue is happening, the car feels even more underpowered than usual and takes way more throttle than it should to accelerate. This results in a cruising RPM of 3.3-3.5k at 60 mph. At that speed the engine would normally be doing about 2.2k RPM. Similar power and RPM conditions exist in the lower-speed range, too.

This whole thing is usually preceded by a rough shift into gear (D or R) when I first start the car. It's always had a slight lurch in the appropriate direction as I take it out of park, but this is really noticeable.

If I stop the car and come back in an hour, it (usually) appears to have reset itself. I can drive around and the transmission control is as good as always.

This has been going on for about a month, with an episode maybe every week or two. I took it to a shop and they didn't find any problems (I told them about the weird shifting and lack of power).

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