Ford - Explorer :: 2002 XLT - Front Differential Diagram?


May 9, 2016

I am looking for 2002 explorer XLT front differential diagram.

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Ford - Explorer :: 2001 - Front Wheels Seem To Stay Engaged With Front Differential

We have an 01 Sport Trac as a backup vehicle and it has the 3 position rotary switch on the dash for 4wd.

The transfer case engages and disengages but the front wheels seem to stay engaged with the front differential.

There are no manual hubs and I really don't think it should ALWAYS be engaged like that.

What is the probable issue and ALSO can manual hubs be installed on this truck?

Someone mentioned vacuum engagement? but I didn't see any vacuum hoses near the spindles. Didn't see any wires either other than ABS...

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Ford - Explorer :: 2002 - Rear Differential Fluid Leak

The rear differential center section on my wife's 02 Explorer has a slow drip that appears to be coming from the rear cover plate. I have worked on the solid 8.8 and 10.25 axles but never on a independent center section. Does the whole center section have to be lowered to change the seal on the cover? If so, do the axles have to be pulled to do so?

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Ford - Explorer :: 2005 - Grinding / Growling In Front Differential

I have some pretty bad grinding/growling in the front of my 2005 Explorer XLT 4-door. It is ABSOLUTELY NOT a wheel bearing. The noise seems to be coming from the front left wheel, and you can feel it when turning the hub by hand. I've changed that hub twice now (took a chance that the first one was defective), but neither made any difference. Both were torqued to 184 FtLbs per spec.

I took the outboard end of the left front cv shaft out of the hub and turned it by hand, and something at the inboard end felt crunchy. So then I pulled the shaft out and checked it over, and both sets of splines and CV joints are good. Axle shaft bearing in the differential looks good too---rolls well and no visible damage to the rollers. I'm thinking that it's got to be something in the front differential like a carrier bearing. The odd thing is that when I drove it with my Chassis Ear tool hooked up underneath, the noise was picked up at the left front knuckle, with nothing really audible from three different points on the differential case. I'm stumped on this.

Is there any safe way to drive the vehicle with the front CV shafts pulled? I'd like to isolate the front diff to be sure it's the source of the noise.

The noise does quiet way down in right turns, but the FR hub bearing was pretty quiet with the Chassis Ear hooked up. The noise starts at 20mph and dissipates above 45mph. Not like what the bad bearings on my Escape did...those just kept getting louder.

Are these Explorers known for front diff weaknesses? How can I find out what gear ratio I have, in case I decide to replace the whole unit (a used one is half the price or less than the rebuild quote I was given by a local shop).

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Ford - Explorer :: 2007 - Front Differential Cover Removal?

I just acquired a 2007 Ford explorer. I'm in the process of changing all the fluids and am wondering if there is room to pull the front differential cover off to clean the gunk out of the bottom of the front differential. It looks tight and I'm wondering if the differential or the steering rack and pinion need to be removed to remove the cover or if there is just enough room?

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Ford - Explorer :: 2001 - Small Leaks Coming From Transmission And Front Differential Gasket

I purchased my first truck 2 weeks ago private sale a 2001 Explorer Sport Trac 4v4 4.0L. I noticed it had small leaks coming from transmission and front differential gaskets (the diff is silicone) but the oil levels remain fine. Within days I heard a loud hum coming from the engine for 10 seconds then immediately after i was slowing down for a speed bump and my truck tried to stall and since that point it was riding very rough at low speed/idle and sometimes giving it gas seemed to just kill it. Next day a check engine light comes on and I get it checked It was Bank 1 running lean and B1155 (Output shaft speed signal) which concerned me from what I found it is located by the transmission oil filter which has the leak.

A few more days later I broke down on the side of the road, the alternator had died and killed the battery, I replaced the alternator and belt, replaced the 6 spark plugs, 3 of which i removed way to easily with my hands and all 6 had an incorrect gap. Initially the car was still rough but now with the new plugs it is drivable but still a little weird on startup and idle and a little bit of the shakes around 60-65mph and seems to be over actively shifting soon as i let off the gas even a little bit. Today I had the check engine light assessed again, now Bank 1 and Bank 2 are lean, still have the B1155 as well as a new C1676 (Battery pack voltage out of range) which light research said it could be ABS module or it could be a false code from being jumped days prior and that code wont clear on its own.

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Ford F-150 - 1997-2003 :: 2002 - Grinding Noise From Front Differential

I have a 2002 f150 5.4 with 3.55 limited slip... For months now every time I hit a bump with the front right side there is a loud bang (sounds like a wore out bushing), and if I am driving slow at an idle you can here a thump every time the wheel goes around. And when I turn all the way it sounds more like a grinding sound.... The noise is getting very bad, what it is. I am very mechanically inclined but cannot figure it out.

Everything in the front end seem tight. When I lay under it if I get someone to spin te wheel the thump sound sounds like its in the front dif, kinda echoes through the front drive shaft but u joints seem good. I really think it's in the dif, and I'm hoping the banging noise I hear when I hit bumps is the same problem as the noise when the wheels go around....

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Explorer :: 94 Ford - Wiring Diagram For AC System

I am in need of the wiring diagram for the A/C sys. I'm getting fire to the low pressure switch-but then no further.

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Ford - Explorer :: 2002 - Loud Hum From Front End At 25 - 40 Mph

I recently acquired an 02 explorer sport. Noticing a loud hum(similar to what knobby tires sound like) at 25-40 mph. Doesn't make noise at any other speeds. I replaced both front hubs, new shocks, new rotors and pads, sway bar links, even tried rotating tires, absolutely no change. Tires are a standard highway pattern , not luggy so I don't think it's those. Kinda lost on what to do next.

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Ford - Explorer :: 2003 - Transfer Case Diagram

I bought a new to me 03 explorer 4.6 tow package XLT 136000mi. Rebuilt aamco trans with 10k on it. Been checking it over before i put it on the road.. No 4x4 but the button lites work and i got into low range once. (Had a hell of a time getting back to high but eventually it did). Question is if there is 12v at the brown wire on the TC the case should be fully locked? I figure when i check it if there is not 12v at the brown wire in 4x4 high i could apply 12v directly with a jumper wire to see if the case locks to 4x4. Am I correct?

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Ford - Explorer :: 2002 XLT - Front Wiper Failure

My 2002 Explorer XLT recently experienced a front wiper failure. Initial indications started a few months ago. When trying to turn the wipers on to the intermittent position, nothing would happen. Turning the switch to low or hi then back to intermittent would allow the intermittent to work OK. Issue seemed to be occasional (trying not to overuse intermittent).

A couple days ago, daughter takes off to meet pals, comes back saying wipers died completely, won't move, won't park, no response to any switch position. I checked it out and researched some of the relevant threads here. My findings thus far:

Front wiper int/lo/hi positions do not work
Front washer pump works fine
Rear wiper switch positions all work fine
High beam, low beam and flash-to-pass work fine
Left and right turn signals work fine.

I am figuring the MFS is probably not the problem.

Looking in the owners manual it seems that fuse #8 protects front and rear wash pump relays and front wiper motor relay. Since front and rear wash pumps actuate fine, I figure fuse #8 is OK and the pump relays (#4 & #6) are OK.

Fuse #20 protects the GEM and Memory Module. Since I am not experiencing any issues with dash lights, idiot lights, chimes, locks or other GEM associated items, I am guessing fuse #20 is OK and the GEM is OK.

This leads me to relays 54 (run/park) and 59 (hi/lo). Since the wipers will not run or park, I am guessing that the run/park relay is having an issue. I presume that the intermittent function is cotrolled by the GEM based on the Intermittent switch position

Am I missing anything or overlooking some complexity that should change my logic? Is it likely for the MFS to fail only the front wiper portion of the controls?

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Ford - Explorer :: 1994 - Wiring Diagram For Fuel Injector?

I'm in desperate need of a wiring diagram for a 1994 explorer fuel injector wiring diagram. I am working on why my injectors are not working ( another thread) and I now need this to back trace all the wires in this loop.

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Ford - Explorer :: 2002 - Unable To Remove Front Sway Bar?

2002 ford explorer XLT. Here is a pic of the issue. have a broken right front sway bar link that has broken on the top however the bottom is still attached. I am unable to remove it. The top portion is gone and I am unable to grip what is left enough to loosen the bottom bolt. I have tried pliers as well as vice grips to keep it from spinning as I loosen the bottom bolt. Nothing has worked. The outside plastic OEM piece is stuck in there so well I am unable to break that loose either. I have sprayed PB blaster hoping to loosen things up but here I am writing this.

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Ford - Explorer :: 2002 - Front Right Side Damaged From Running Off Road

My son ran off the road in a neighborhood and hit some large rocks along side the street. It punctured the front right side and obvioulsly damaged the steering because now it drives terribly and instead of the steering wheel handles being side to side it is 90 degrees perpendicular. The service station I use said it has a bent frame and will need to be taken to a body shop. Will the cost to fix it be worth it especially due to its age?

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Ford - Explorer :: 2002 - Front Driver Side Brake Grinding

I have a 2002 Ford Explorer Sport and after a brake job I noticed that while under braking at slow speed there would be a grinding sound on the front left. I replaced the brakes and wheel bearings the first time. After a while I ended up replacing the caliper itself but it still grinds. I don't notice any wheel shaking, pulling and it hasn't locked up although once I did notice a some smoke under hard braking but only once. I also don't hear any grinding while not braking.

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Ford - Explorer :: 2002 - Left Front Brake Is Pulling Ever So Slightly

At my wits end on this. Left front brake is pulling ever so slightly on my '02 RWD Sport Trac. Just enough to annoy the crap out of me. Sometimes I hardly notice it. Over the past year or so I've flushed and bled the lines after replacing rear wheel cylinders, rebuilt the front calipers and replaced the rotors and pads. It's still pulling. Is there some electronic adjustment for the module that the brake lines come out of? Does the ECM control the pressures?

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Ford - Explorer :: 2002 - Front End Is Howling / Wheel Bearing Noise?

I'm working on a 02 explorer. The front end is howling so I replaced the left side and no change. The howl goes away when braking. Is it the right side then or something else? I replaced both front brakes pads so it's not that.

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Ford - Explorer :: 2004 - Rear Differential To Change Brakes?

It may sound silly, but can I lift my 04 explorer by the rear differential to change brakes etc? I have NOT had a Independant suspension vehicle prior to this and dont want to mess up anything. If I cannot use that point to lift it, where is a point to lift it using a floor jack so I can service the rear of the vehicle after I place it on jack stands?

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Ford - Explorer :: 2002 V8 - Noise Coming Front Right Maybe Middle Axle Area

2002 ford explorer v8 4x4, ok I had some noise coming front the right maybe middle axle area so I pulled the driver's side tire and inspected all the bushings ball joints and hubs. The hub had a little play and so did the upper ball joint. So I replaced the hub thinking this could be the problem and the steering stabilizer bar (all the bushing on the bar where toast). Ever thing was tight but the upper ball joint still had a little play but not enough for me to spend the $ to replace the whole control are (as I am told you cannot replace just the ball joints you have to replace the whole control arm). Any way got it all back together and still same nose. What it could be? Also the four wheel low will not engage could this be part of the problem or one more thing un related ( the four high engages just not the low)...

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Ford - Explorer :: 2002 - Front End Howl Starts At About 10 Mph And Continue Till Highway Speed

I have a 2002 Explorer. Front right howls. Local shop put new tires on, said wheel bearings are good, it Starts to howl at about 10 mph & keeps howling up to hi-way speed. While driving 55 cornering makes steering wheel vibrate a little, then straight it just howls. I have put on over 15,000 miles while this noise is happening. now seems to be getting worse...

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Ford Excursion :: Diagram For Front Suspension?

Need good diagram of all parts associated with the front suspension and axle components. I mainly need the axle components but looking for a good link or pic of the diagram with labels. I am rocking a 2000 Excursion V10 with 4x4. I have found some that are close but not the exact set up I have.

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