Ford - Explorer :: 2003 - Loud Clunk When Put The Truck In Reverse And Once Hit The Gas


Jan 27, 2014

I am trying to track down where exactly a clunk is coming from on a 2003 Explorer 4x4(auto, hi, low). My buddy brought it by my house yesterday and i cannot pin point it. If you put the truck in reverse, once you hit the gas, it clunks pretty loud. If you just put it in reverse, let off the brake, it will not do it until you hit the gas.

I got the explorer up in the air and crawled under it. I had my buddy switch from forward to reverse, and back again. Every time he let off the brake in forward or reverse, it would clunk. The reverse clunk was definitely louder.

It does the clunks in all settings, -auto,hi,low. No flashing dash lights. The dash lights do come on accordingly. One thing he pointed out was the Auto,HI,Low Buttons themselves are not backlit anymore. Not sure if that has anything to do with it?

I cannot narrow it down as the whole transfer case, front driveshaft and front diff, shake with the clunk. U joints don't seem to have play (prying with small prybar). I then went ahead and unplugged the big wire connector at the transfer case and the clunk went away.

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I have a 1979 F250 4x4. A few days ago I put the truck in reverse and as I was backing up it was like the drivetrain locked up. After that I put the truck in gear and started on my way. As I got up in speed a pretty loud grinding noise was coming from the tranny. 2nd and 3rd gear aren't bad but when I get up to 40+mph it sounds like crap. If I push in the clutch the grinding is still there. While driving I also put the transfer case in neutral, kept the tranny in gear, pushed in the clutch and the grinding stopped.

I also took the lid off, inspected the forks and thoroughly cleaned the inside but noise still continues.

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I have replaced the lower control arms, sway bar bushings, stab links, struts & mounts, I have solid engine and trans and top mounts, new inner and outer tie rods, all wheel bearings, etc.... (not for this issue, just for performance/wear).

I am torn between thinking it is a cv axle or internal drive train noise.

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I haven't noticed if it does this when it won't go into reverse or if it does it no matter what, but it will make a light clunk when going forward after using reverse. A very light, but noticeable clunk. Is this most likely a U-Joint related issue? Got under it and moved the driveshaft around, didn't notice any play at all, but perhaps I wasn't checking properly (wiggling it left and right).

Excursion is RWD (2WD) and has right around 183k miles on it, acquired in October with 172k miles, so not positive on previous history of the transmission. Also I know my gear selector mount is broke, so it cluster is off, but I certainly don't think that, in of itself, is the cause of my issues. Maybe I'm wrong?

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After I received my car back I noticed the clunk was louder when hard accelerating or hard stopping; again from Park to Reverse/Drive. I suspected rear differential. I called my mechanic who said they noticed some play in the rear end - a little loose, that the noise would be noticeable...but that if it were him he wouldn't worry about it. He said the drive shaft was tight, that I wasn't in danger of it falling out, etc.

These are the only symptoms I have that something is wrong with the SUV. Just that clunk. If I come off slow from a stop and not hit the gas, there is no clunk. If I do not hard stop, again I can avoid the clunk. The vehicle does not vibrate or make noise on the freeway, shifts well between gears.

I was going to have my mechanic open the rear end up and see what needed to be replaced when the cold weather brakes. In the meantime, is there anything I need to be keeping an eye on, or something else I should check? My mechanic said the checked it over and couldn't find any other problems. I just want to be prepared for expenses.

It's a 2W, not 4WD. I had all the fluids done, a drain and refill on rear. Not sure if that's important to know or not.

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I am completely stumped. 4.0 SOHC 145k miles.

There is a clunk that is coming from the transfer case (at least thats what it sounds like) when im driving in A4wd. When i transfer it over to 4HI, the clunking goes away. The clunk happens on acceleration AND deceleration. I have replaced wheel hubs, upper control arms, stabilizer end links....

Checked every other piece of rubber or bushing or connection or CV joint under that thing and can not figure it out.

Also, I just replaced the transfer case control motor and the clunk is still there. Its worth noting that I am able to switch between A4wd, 4HI, and 4LO with no problems at all. I am getting ready to drive this thing into the river.....

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On my way home from work the other day my 2000 7.3l started making a humming sound while driving. I noticed that it was shifting harder and it began to slam into gear when I would take off from a stop. By the time I pulled into the driveway I had to be half way into the pedal to keep it moving. I shifted into reverse and it clunked loudly and didn't want to back up. I don't know much about transmissions but I'm thinking that it's probably shot. I'm hoping that it's something other than a complete rebuild but doubtful.

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