Ford F-150 - 1997-2003 :: Passenger Side Manifold Studs Replacement


Jun 30, 2012

2003 F150 4.6 - I'm currently replacing the passenger side manifold studs. How the heck do you get to the bottom bolts? Looks like the motor mount is in the way. There's way more room on the 5.4s...

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Ford F-150 - 1997-2003 :: Multiple Exhaust Manifold Studs Broken On Both Side / Codes P1131 And P1151

I have a 2000 with a 5.4 and 166K miles. It had multiple exhaust manifold studs broken on both sides. Now that thay is fixed, I am getting the p1131 and p1151 codes. The EGR tube was also replaced at the time of the manifold fix. I checked over all the tubes and electrical connectors to rule out something simple but did not find anything out of place. The intake manifold was replaced with a new Napa one less than 5K miles ago as well.

Could the leaky exhaust manifolds over time set the fuel trim level high and now that they are fixed, the ECM is thinking it is running too rich? Can the ECM be reset to zero? There is also a ticking/rattling noise when you accelerate that seems to be coming from the fuel injectors. I listened with the stethescope and they are the only things that sound like the noise I hear. Could these all be related?

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Ford F-150 - 1997-2003 :: Exhaust Manifold Studs Missing - Engine Noise?

I was looking at my exhaust manifold..and I found a couple of studs missing...so if I want to replace both of them , is it better if I replace all of them on both sides of the engine ?

By the way..my exhaust manifold is good I don't think none of the studs are broken.. but I have been having this engine knocking noise on my engine, do yall think a couple of studs could be the problem of why my engine is knocking?

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Ford F-150 - 1997-2003 :: Passenger Side Exhaust Manifold Cracked

2003 F150 5.4 4x4 supercrew ,76k miles

Recently the passenger side exhaust manifold cracked on my truck. I bought this truck about two years ago with 58k on it and currently have 76k miles. I remember getting the carfax report and being relieved to see that it had exhaust manifold replaced in July of 2014 at 49K miles along with a new EGR tube. I called the shop that worked on the truck to see if he could confirm that both manifolds were replaced since carfax only said manifold & egr tube. The shop manager confirmed that both manifolds were replaced and he told me that they were most likely manifolds from napa according to the part number.

Now, my question is, what's the best brand to replace the manifolds with? Should I just go with OEM and spend the extra $130 per side? I know the manifolds are a common problem with these trucks but only lasting three years and 27K miles just seems ridiculous to me.

I'm hoping that when I get around to actually doing this that they wont be to bad because of how recently they were replaced. For now I just cleaned the area with a wire wheel and used the inferno metal repair. Seems to have done the job but I don't expect it to last long, just another month or two until I move to a place where I can actually work on my vehicles.

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Ford F-150 - 1997-2003 :: Exhaust Leak On Passenger Side / Broken Exhaust Manifold Bolts

My wife's 97 f150 4x4 had an exhaust leak on the passenger side. 7 out of the 8 bolts holding the manifold on are snapped off. 4 of them are snapped off 1/8" below the top of the hole on the cylinder head . I am I unable to get a drill in to drill these out. The other 3 I've tried welding a nut on these but they won't budge and I wring the nuts off. If I have to pull the head(something I don't want to do)can I just pull that 1 head or do I have to tear the intake and everything off?

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Ford F-150 - 1997-2003 :: Stalls Out At Idle After Manifold Replacement

I have a 97 ford f150 with a 5.4 I bought the truck with 114000 miles on it and the exhaust manifold bolts were broke from the exhaust I have replace the whole manifold with new gaskets and bolts and I get the codes 1131 and 1151 which indicates o2 sensors indicate lean and I also get p0136 and p0153 which indicate lean or front o2 sensors it will stay running for a little bit every once in a while but it only idles at 200 to 400 rpms and I'm not sure what to do?

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Ford F-150 - 1997-2003 :: 2001 5.4L - Intake Manifold And Gaskets Replacement

I am about to replace the intake manifold and gaskets. I know all of that process, but first question is if there is anything i should do whilst in there. Second question; what can I do with my intake to get more power? Mainly just kind of wondering before I get my parts ordered.

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Ford - Explorer :: 2004 - Rear Passenger Side Wheel Studs Removal

How do you remove the rear pass side wheel studs? I have knocked them loose but there isn't enough clearance to remove them. I have removed the parking brake shoes already. Does the hub have to be pulled to do this?

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Ford Super Duty (1999-2016) :: 2005 - Replacing Manifold Studs?

I 'm looking to replace my manifold studs in my 2005 V10. Looking to replace with bolts. Would like someone who has done this to chime in with what they have had success using for bolts. Size length grade etc.

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Ford 7.3L Power Stroke (1999-2003) :: Exhaust Leak At Passenger Side Up-pipe To Manifold - P1211 And P1280

I just finished installing a new turbo (shaft play and lots of oil in the compressor side), RR up-pipes, and T500 (250k and once had a very long crank to get the ICP up to start).

Anyway, except for another exhaust leak at the pass side up-pipe to manifold, it seemed to run okay but with lots of white smoke. I only have about 50 miles after the install, when it suddenly starting surging and made a lot of loud knocking noises. This then went away and came back again rather quickly. I was close to home, so I made back under power. I also received the two codes listed. My IPR is original, but two summers ago I installed the IPR re-seal kit. Everything on the IPR looked good when it came off for the T500.

After reading around, I saw that low fuel pressure / air in fuel can cause problems. I connected a pressure gauge to the pre-filter port on the filter housing, and got 40psi at idle. I then took a diesel shower and blew out the fuel line into the tank. After re-connecting it, the fuel pressure stayed the same but the engines idles much better, but still has blue smoke. It's the original fuel pump (to me anyway) and original fuel line connections.

I have about 3/4 tank, and no place to put it, so I'd need to run it out for the Hutch mod, or least to get in there and inspect. Would eliminating the Ford connections at the pump be worthwhile for now, and is 40psi at idle adequate? Wondering if it's time for a fuel pump?

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Ford Ranger / B-Series :: Runs Rough - Driver Side Exhaust Manifold Cold / Passenger Side Hot?

1990 Bronco II, 2.9l, auto, 4x4. Was running just fine. Sitting in Park just idling away. All of a sudden, just starts running real rough, ticking, etc.

Towed it home. This morning, started up OK but still running really rough.

While running, pulled spark plug wires one at a time from the drivers side. Had no effect but could tell the wires were sparking as I held them up to metal.

Turned truck off. Drivers side exhaust manifold COLD, passenger side HOT.

This sounds real bad to me. Am I missing something simple that could cause the drivers side of the engine to not work?

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Ford F-150 - 1997-2003 :: Passenger Side Headlight Is Very Dim

I have a 2000 Ford F150 4x4 extended cab the passenger side head light is very dim try and turn on high beams and it does not react while on low beam the high beam indicator in the cab is on. Where can I look or what is the common problem for this.

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Ford F-150 (2004-2008) :: Passenger Side Exhaust Manifold Was Leaking

2005 Supercrew and my passenger side exhaust manifold was leaking. Son of a mother duck that was a joke to get removed. Front two studs broke off about 1/4" below the surface. Manifold is not cracked but putting a straight edge across it's out of plane at least a quarter inch.

Had planned on the dorman manifold but read some poor reviews about it cracking in less than a year and being warped out of the box. There is an ATP manifold with very few reviews but all good. Or just bite the bullet and do shorty headers? The driver's side looks a lot easier to access.

These trucks really weren't designed to be worked on after assembly were they? I had to invent new cuss words. Looks like Ford manifold is disco'd...

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Ford F-150 (2004-2008) :: Exhaust Manifold Leak On Passenger Side

2004 SCrew, FX4, 5.4 ... I had the dreaded exhaust manifold leak on the passenger side. After reading the horror stories of this repair and living in the rust belt I decided against fixing it myself. I took it to a local repair shop to have done. Initially the mechanic could see that the front 2 studs were snapped off (before even trying to remove them).

After a full day of fighting the studs (engine loose & lifted up) everything is out but the front 2 studs. the top one has about 1/2" exposed, but it is frozen in place (penetrate on it overnight). The biggest problem is the bottom stud. it is broken off about 1/8" below the surface of the head. The guy doesnt have a small enough right angle drill to get between the frame & head to attempt to drill it out. I will gladly go buy a drill for him to do this, as it will likely save me money if it will work to drill out the stud.

Need to get the 2 studs out, particularly the bottom one, or what right angle drill may fit in there?

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Ford F-150 - 1997-2003 :: Grinding Noise On Passenger Side

I'm trying to find out why my truck has a grinding noise on the passenger side when my truck first starts driving for the first 1/4 mile. It stops after that or when I apply the brakes. Do I have a brake sticking or something more serious?

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Ford - Ranger :: Passenger Side Exhaust Manifold Red Hot / Housing Around AC Evaporator Melted

I have an 01 Ford ranger with a 3.0 six cylinder. The passenger side exhaust manifold got so hot it melted the housing around the a/c evaporator. The local dealer said both converters need changing for a mere $2400. Took it to a local muffler shop where did a test and said they were ok. But it still doesn't want to run and the muffler guy unhooked the exhaust from the manifold and it still wouldn't run so he said. And to me out looks like 5 converters not just two.

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Ford F-150 - 1997-2003 :: Plug 3 Blown On Passenger Side While Going Down The Road At 65 MPH

My 2001 F150 4.6 threw the #3 plug on the passenger side while going down the road at 65 mph. It threaded back in and tightened up to make it the last 7 miles home. I have read that Time serts are the best option but I need this truck daily at work. Has anyone tried using the Heli Coil system as a temporary fix? I am going to order the Time Set kit but since I need the truck now, I was wondering if it were possible to pick up a Heli Coil and insert it until my Time Sert kit arrives?

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Ford F-150 - 1997-2003 :: Oil Leak / Dripping Off The Frame On Passenger Side

2002 F150 FX4 w/ 5.4 Just sprung a new oil leak somewhere and I can't tell where it's coming from. The oil is actually dripping off the frame on the passenger side. It looks like the leak is somewhere at the back of the engine on the passenger side above the bell housing. It's dripping on the frame and running down a little ways before dripping to the ground. I can't get a good visual without removing the inner fenders. It's a pretty good leak that just started yesterday. Not a drop before then. I just had the oil changed within the last couple of days if that works.

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Ford F-150 - 1997-2003 :: 2000 - Oil Leak Under The Frame On Passenger Side

I have a possible oil leak as the title said and it's a 5.4 triton. I believe I'm seeing oil under the frame on the passenger side. Where the leak is coming from and I know it's not a severe leak it's still concerning and what it could be. 2000 F150 Lariat 5.4 ....

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Ford F-150 - 1997-2003 :: 2001 - Passenger Side Window Won't Roll Up?

I just purchased a 2001 F-150 XLT and while driving it back to town my brother rolled down the window and now it wont go back up! The drivers side works fine, but the passenger side wont roll up using either side of the switches. I know it isnt the motor because neither side would work. What it might be or how I could fix it?

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Ford 6.0L Power Stroke Diesel :: Coolant Leaking On Passenger Side Manifold Area

I've just finished a marathon replacing the y-pipe, and doing the IPR screen. I had many seized/stripped bolts to contend with. 2 I had to cut off in the most awkward places.. Anyways, it all came together and completed the project late tonight...

Befoer even starting the truck I noticed coolant dripping from passenger side manifold/block heater area.. I obviously must have damaged something in my reefing on turbo to get it lined up with exhaust pipes, etc...

I cannot see the source of the leak, but it seems wet above the block heater, but pools there then drips.. I'm curious where to look. Could I have damaged the EGR cooler and its coming from there? At the manifold joint closest to the back, is there coolant flowing there? I am pretty frustrated, because after going through a day like to day, ripping my arms to shreds, straining for 12 hours straight, then having yet another issue to figure out...

Also this is as best as I could get the y-pipe to meet the turbo... slight gap at bottom.

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