Ford F-150 - 1997-2003 :: Starts Perfect After A Cold Soak But Then Miss / Sputter And Loss Of Power


Mar 2, 2013

1997 F150 4X4 4.6 engine with 285,000 miles

Truck was running perfect down the road, then suddenly it lost power and started missing at all RPM ranges. So i keep driving another 6 miles and then POOF the miss is gone and truck runs perfect. Couple hours later i hop back in it and its running good and then suddenly it starts missing and loosing power again except this time it never started running good again. Never did throw a CEL.

I hooked up my SCT Tuner (for my F250) to check for codes and came up with P0171 which indicated one of the banks was running lean, but no missfire codes. Did a search on here and learned the common problems(vacum leak) of that code.

Found the vacum leak at the PVC elbow, so i replaced both ends of the plastic tube.
Pulled the throttle body elbow and cleaned out the clogged up EGR ports.
Put a new air filter in and took the MAF out and cleaned it with MAF cleaner.
Put it back together and it idled way better but still ran like crap with the bad miss/sputter. Ran it down the road a few miles and came back thinking of the catalytic converter, i crawled underneath and it was glowing red. It does run and feel like the converter is stopped up but if i have a dead miss and dumping fuel wouldnt that make it glow red to or no? Still no CEL and now no codes.
Also i held the engine at about 1000 rpms where i could here the miss good and unplugged the fuel injectors one at a time to see if that made a difference. Each one i unplugged made it miss worse, so wouldnt that tell me that all 8 cylinders are firing?
And i changed the spark plugs (motorcraft) 250 miles ago.

So it still cranks and runs smooth after a cold soak overnight and then after a mile of driving or less it starts the dead miss/sputter and loss of power.

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I only have one key and someone suggested that it could be the chip in the key or the theft system acting up. I only have one key from when I bought the truck 7 years ago used. Someone else said when the anti theft system is screwing up, the motor will be totally dead and starter will not work.

This time I am again planning to tow to the dealer and I fear a huge bill for something that is actually very tiny at fault since the truck runs perfectly well and then mysteriously will not start. This is the 2nd time in 3 weeks I have been stranded. I pulled all the fuses and reinserted. I checked all spark wires and they are in good shape and tight. What could it be that all of a sudden causes the engine to not start up and run intermittently ?

It is something I can do myself and I am pretty capable. I replaced in the last year water pump, power steering pump, ball joints and alternator. So what is not getting..... fuel or spark? The only two things we need for to run ... right ?

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1st happened Wednesday on way back. Temps all fine but had been in stop and go traffic earlier. Truck was on cruise and felt like fuel cut. I disengaged cruise. Throttle would keep it running and within 5-10 seconds it caught and ran fine.

Connected and reconnected all injectors, coil connections, tb and MAF connections. Nothing noted loose. No codes on OBD reader.

Drove around town last couple days no issues. Today towing three dirt-bikes about 45 miles. towards the end of the 45 miles. she stumbled as we crossed an intersection. Then caught and ran fine. Did it twice on way back home towards the end of the trip.

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The truck has a ton of power, starts great hot or cold. I did a ton of research and found a IPR could possibly cause this, as could plugged screens in the fuel pickup. Then I read about all the injector harness issues but I don't think that I my issue.

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2004 5.4 3v 2wd
CEL-
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P0351 (ignition coil a primary/secondary circuit malfunction)
P0356 (ignition coil f primary/secondary circuit malfunction)

The coil packs are new, and I have injectors on order. Also found this thing on the back of the motor, it connects to the fuel rail on the drivers side. Where it should go. I looked on my other trucks. But my other 04-4wd has a box by the battery it connects to, but mine doesn't have any of that stuff. And my 08 doesn't have anything like this at all.

And a pix of the truck in question.

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After some research and advice from others, I started replacing some components; MAF sensor,IAC valve, output shaft speed sensor. Nothing. In fact now the truck wont move, I start it up it idles a little rough, but then I put it into gear and with in seconds she shuts her self down. I've replaced the fuel filter, checked the fuel pressure and it is in specs. I've now had it towed to two mechanics neither of which have any solution. They've put expensive computers up to it and still nothing. I really do not know what to do at this point. Lastly the only code that continues to come up is P0720, output shaft speed sensor circuit failure, I really miss my truck!

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