Ford F-150 (2004-2008) :: 2007 Truck Won't Stay Running After Undercoating With Fluid Film


Nov 19, 2014

Began doing this on sunday and just finished up last night. Truck starts and runs for a bit then stalls. Here is what I did in this order:

1.) Washed truck sundday with purple power and a garden hose. I washed the wheel wells frame and underside, but DID NOT wash the engine at all.
2.) Painted the frame and wheel wells with black paint.
3.) Applied 1/2 gallon or so of fluid film all over the bottom of the truck everywhere I can. Again NOT the engine bay.

Where to start. When it stalled, I can restart every time by waiting 3-5 minutes. It was 13 degrees F last night, so i suspect fuel lines may be freezing but not sure.

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I have an 04 F150 5.4. Anyway drove truck about 200 miles this weekend. When I got back home, unloaded truck, noticed a fluid leak on the ground in the rear of truck. Upon further inspection, appears to be leaking from where the driveshaft meets the rear axle...looks like there's a gasket or yoke in the rear of the U joint? a little fluid dripped down and ran down to the lower portion of the "pumpkin" and made a quarter size oil patch in front of my house.

I would have definitely noticed such a stain before, since I park in the same spot at home and work every day. I drove to work today (14 miles) and looked under the truck for 15 minutes after I parked, don't see any drip, but do see remnants of a leak all over the front part of the rear axle. No way has any fluid leaked on the ground before, I 100% would have noticed a stain.

Thoughts on a fix for this? I had the clutch packs redone about 3 years ago under warranty, truck has 88k miles. No shudder when I drive from the rear axle, I'm assuming there is fluid in the rear gears, as a substantial leak I for sure would have seen on the ground. leak is 100% NOT coming from the seal on the rear axle, but in front of it where the shaft meets the axle. Possible that driving on the highway at 75MPH for 2 hours straight caused this leak, as my drive to work is mostly stop and go, both ways.

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At 2:30am this morning I looked out my window and saw my brake lights and third brake light come on for about 5 seconds and then go off. This scenario kept repeating itself. I went to drive my truck 2007, and the brake lights remained on even when the lights were turned off when I was driving. I also need to seal the third light. Brake regulator has been replaced.

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This worked out for a couple of miles until the truck just died on me completely. The Edge is showing po351, 352, 353......358 codes. Ignition coil Primary/Secondary circuit fault on every cylinder.

I'm thinking its unlikely that every coil failed simultaneously....computer? When I try to start the truck, it will try to hit on a cylinder or two, but will not run.

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After getting it towed to the mechanics, he figured the fuel pump was finally shot. The end to my long story is it was the fuel pump module (luckily a lot cheaper fix than the fuel pump) - half of the housing was gone (corroded away) adn moisture was shorting the pump electronics. Why, if this module is half encased in plastic do the engineers feel the need to encase the other half in metal (appeared to be cast aluminum)??!!????!! Of course it makes sense to have an electrical unit that is mounted underneath the truck where it can collect all the moisture, snow, salt from the road encased in a corrodable metal housing. No no, don't put it all in plastic, just half of the unit. MAKES PERFECT SENSE!! I thought to be and engineer took some sort of brains and common sense. Must be not at Ford. I can't be the only one with this issue and wondering WHY!!! - it must be widespread??

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I replaced the sensors back to stock and cleared the codes. the truck is running like it was in the beginning of the problem..No vilant shaking but falling right on its face at idle and any rpm..not drivable. Would rather do the work myself. very capable except for replacing camshaft phasers which i have heard could be the issue..Could it by the VCT seliniod, EGR valve, plugs, wires...Did just change the oil a week ago and cleaned and reoiled air filter.

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can't seem to find any info on this problem anywhere.

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I start the truck up again, and started driving no issues, for about 3/4 of a mile, and again it died, and "LOP". So I let it sit for about 15 minutes, thinking about why it would have that pop up. Couldn't figure out anything. Started again. and had a really rough idle in between the 500-1500 RPM range.

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It hasn't still idles really rough, but won't shut down anymore. I didn't try driving it though because I was afraid it would die again.

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Truck ran smooth initially but then it got worse with the sputtering. A couple of days later I filled up my gas tank and as I pulled out of the station my truck shuttered alot and died. the CEL came on, LOP came on, and even the low tire pressure light came on. The truck will not start now, but it cranks smooth and strong until the battery loses power. I had the truck towed and then we reset the gas shut of toggle, sprayed starting fluid in the air intake, and checked all fuses, as well as the fuel pump engagement. Still no ignition. Next we replaced all spark plugs(4.5 hours later). Still no ignition. Only CEL light and low tire pressure light. I bought it used less than 18 months ago?

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