Ford F-150 (2004-2008) :: 4wd Doesn't Work - Riding Roughly - Popping Sound Over Bump?


Aug 21, 2014

Ok my 2004 F150 has been messing up lately. The 4wd doesn't work. Pretty sure that's the actuators however, now it is riding EXTREMELY rough! Every time I turn the wheel to turn into a parking lot and then proceed to enter the lot something in the front end pops! Loudly! It sounds like popping out a dent like its loud! What it is. I just know 4wd doesn't work, there is a loud popping noise when I hit pot holes or turns. I CANT even go off road now because of the popping noise and also it is extremely extremely rough. Any clues on what's up?

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Ford - Explorer :: 2004 - Each Separate Door Window Switch Doesn't Work

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Ford F-150 (2004-2008) :: Clunk / Bump When Takeoff From Dead Stop

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Ford F-150 (2004-2008) :: Bump Steer / Death Wobble After Leveling Kit

I put on a leveling kit a few months ago and pretty much replaced a lot of worn out parts in the front fenders. With the exception of lower control arms, shocks and springs. Just about everything else that moved was replaced I think.

Well now it seems like every time I hit a decent bump in the road my truck jumps to the side. It's very noticeable if I'm going around a corner and hit a bump. The steering wheel is thrown from side to side so I'm fairly certain that the issue is up front but don't really know where to start looking.

The truck may have done this before the leveling kit but it's very exaggerated now. It's so bad at times that my husband won't drive it.

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Prius (2004-09) :: 2008 - Running Roughly - Hybrid Battery Drains Overnight

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Ford F-150 (2004-2008) :: With New Tip Installed Now Exhaust Popping?

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I remember hearing popping on decel on videos of trucks where aftermarket exhaust/mufflers were installed, but not just from a new tip.

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Ford F-150 (2004-2008) :: Popping / Clunking Noise When In 4WD

I've read alot of info about the 4WD system on the F150's, and I'm having trouble diagnosing what might be going on with mine.

When I put my truck in 4HI (or 4LO), I get a popping sound that seems to come from the front middle/front drivers side when going at speeds around 20-25 and over. I don't experience any loss in traction (that I can tell) or power, but the popping is very loud and noticeable (passengers can hear it clearly).

My problem is a little different than most, as their issues with popping seem to happen when they are not in 4WD, where mine is only when in 4WD. I replaced the IWE solenoid today (wanted to anyway to get the updated casing/shroud) and the problem stayed. I also disconnected the vacuum lines at the solenoid and drove - no noise. I then kicked in 4WD on the switch, and the noise started, which leads me to think it is not vacuum related.

I am kind of lost as to what may be going on. I would think something where teeth broke, etc. would make noise all the time in 4WD, not intermittently or at certain speeds. The noise sounds almost like popcorn popping. I went up the same hill about a dozen times today, and it happened maybe 5-6 times. I don't hear it often (if at all) with speeds below 20 MPH. I can switch in and out of 2WD, 4HI, and 4LO all day with no issues, as well.

The only modifications to the front end have been a 2.5 inch leveling kit, and the only other issues I notice in the front end is a shaking when on the highway, that seems to go away after a while of driving at the same speed. I recently had a front end alignment, and the only thing the tech mentioned was that I will need ball joints in the next 6-8 months (but he said they weren't bad).

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Ford Super Duty (1999-2016) :: 2008 - Front Brake Locks Up / Smoke Rolls Out Along With Overheating Popping Sound

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So i'm driving along and if the front brake locks up I can begin to smell it. So I pull over and smoke rolls out along with the overheating popping sound from the effected brake. Rear brakes usually are not found until I stop which i get out and then can smell them. Funny thing is the brakes have locked up when not towing. Also, I have never had more than one happen at a time. So as today all brake pads and rotors have been replaced and now the left front has overheated again. From what I can tell the caliper just doesn't fully release. What could be causing this?

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Ford - Explorer :: 2004 - Popping / Clicking Sound - Axle Replacement?

I replaced my right front axle a week ago because I was getting severe popping/clicking noises. The boot was torn on the axle and I had grease all over the inside of my rim etc...

The popping/clicking sound was gone immediately after replacing the axle. Now starting yesterday, exactly one week after I replaced it I noticed the popping/clicking sound coming back. It was faint at first but started getting louder. Now today it's almost as bad as it was before I replaced the axle. I still have to get underneath and see if I can hear where it's coming from? Think the axle is bad again? It is an after market Axle, ToughOne is the brand I believe.

Just for a quick history. All four wheel bearings were replaced about two years ago. All four ball joints about a year and a half ago. I replaced the outer tie rod ends about two weeks ago.

2004 Ford Explorer, 4X4, 4.0 Flex Fuel

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Pontiac - Grandam :: 2008 - Auto Start And Keyless Entry Door Lock Doesn't Work

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I know little about cars but this sounds expensive. What is a solenoid and why just the car fob. What is the point of having a remote start if you can't use it in 18 degree weather.

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