Ford F-150 (2004-2008) :: Hum Almost Sounds Like Faint Grinding When Driving Along Flat Road


Sep 20, 2013

2005 f150 super cab, 5.4 liter, 4x4 107k miles. I have a 12 bolt rear differential and the tag on the door has an axle code of "B6". No noise under power or braking but if your driving along flat road and not much power is needed to keep the truck moving then there is a hum almost sounds like faint grinding but not quite. The differential housing gets hot to touch after a 30 mile drive down the interstate.

My brother was the previous owner and this has made the noise for years so it's not critical but annoying. I removed the dif. cover to change the oil. All the teeth are smooth, no rough or grinding surfaces. No play at the wheel end so I don't believe its a bad bearing. Oil was used but not burnt up or sludgy and very few metal flakes at bottom of housing. Thought it looked good for the age. Also, both wheels off ground and truck in neutral. There seems to be a lot of resistance while turning the wheel. I don't think the brakes are dragging but will eliminate that possibility this weekend.

What rear axle I have. Why its making the noise? How to repair it? Is this a posi diff?

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I don't believe it's the one where the bottom of car hits the road because of bobbing up and down and having low clearance from tires to bottom of car frame. I've heard that type of noise before as passenger in other people's cars.

Is this noise likely to be associated to some suspension component, axle, or the shock absorbers, etc.? I recently had the shocks replaced about a year ago, I hope the shocks didn't just die after a year. Other than that, car runs fine.

I did have tires replaced with new ones recently though if that makes a difference, car didn't go through alignment check though, just rebalance new tires.

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Here is a vid of the noise : 05 f150 - YouTube....

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One rainy day I tried to show a friend and it would not make the sound it seemed. Therefore I think its exterior, although it almost sounds inside.

Today I sprayed down all the rubber joints under the front end with silicone spray. It still squeaked while driving afterwards. How else can I go about diagnosing this?

I should note that a ford dealer claimed the ball joints were worn and needed to be replaced. Although, would a ball joint make bird chirp type squeaks while driving at most speeds (20mph - highway speeds)? It does not intensify or change at any particular speed.

My understanding is that a bad ball joint would grind when turning the wheel or clunk while traveling over speed bumps or something similar.

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Here is a video : [URL]......

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