Ford Super Duty (1999-2016) :: 2004 F250 - Rear Differential Going Bad?


Sep 8, 2016

I have a (new to me about 40 days ago) 2004 F250 SD Lariat Crew Cab 4x4 6.0 diesel. 137,xxx miles.

I thought Id gotten a good "deal" on this truck when Id bought it however the last 40 days have been very expensive. The "stealership" I bought the truck from was on a 35mph rd and I couldn't test drive it at highway speeds. So I bought the thing "knowing" there were a few "minor" sniggles wrong... however once about 15 miles from the dealership/stealership and on a highway, the real fun began.

I had a terrible shake, shimmy and groan/whine at speed no matter if the truck was in gear or not.

Since that time ive repaired/replaced:
1) Both front hubs/bearings
2) Both front hub locks
3) Both front brakes and calipers
4) 4 New Hankook tires
5) Ford Dealership Diesel engine service/lube (essentially an expensive oil change)
6) Ford Dealership transmission service
7) Drained (with a siphon) and refilled the rear differential + OEM Ford friction mod.

Ive eliminated problem after problem after problem with this thing.... and yes, the truck does get better with each repair HOWEVER.... Ive still had this groan/whine from the rear end of the truck and a rumble from starting at a dead stop despite my changing out the gear oil in the rear diff.

So I take it today to a local shop (that I trust/sort of) for a 2nd opinion. Their technician takes the truck out for a test run and comes back in 10 min saying he has no clue but the sound was annoying and he'd need to put it on a lift if I could wait.

I saw the truck go up... a few parts get wiggled, some head scratching, saw the truck go down, watched another tech jump in and 2 techs run it out for a test drive.

When it came back, I watched the truck go up again on the lift... this time however they just lifted the rear and with one guy in a pit the other revved the motor. I watched as the wheels spun. A few minutes later both techs came in and said my "rear differential was shot".

They pulled the diff mag plug which was caked in metal deposits. It looked the same when I pulled it off the first time and did the fluid change (yes i cleaned off the plug before putting it back). I had seen differentials (in the past) have deposits like that before on plugs but the units were still good and such deposits were considered casualty of wear and tear.

However im being told the rear end is shot.. When I inquired about just replacing the internals of the diff, it was a simple bolt in/bolt out job.

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Ford Super Duty (1999-2016) :: 2001 F250 - Rear End Differential Fluid Change

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Ford Super Duty (1999-2016) :: 2006 F250 - New Clutch Pack Installment In Rear Differential

Looking for a breakdown for installing a new clutch pack in the rear differential of my 06 F250 Diesel sterling 10.5. I found a kit on rockauto.com but it has 4 weird looking shim things I don't recognize, I rebuilt my diff in my 03 crown vic 8.8 but there's some extra pieces in this kit I don't recall.

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Ford Super Duty (1999-2016) :: Rear Differential Tag

I was trying to determine how to read the metal tag on my rear differential in an attempt to figure out what rear gear I have.

The plate reads: "3 V 414 F" on the top line and "731053L03" on the bottom line.

It's a 2004 Super Duty 4x4 Crew Cab XLT with the 5.4 gas.

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Ford Super Duty (1999-2016) :: 2001 F250 - Axle Stuck In Differential

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I need to replace the gear oil in the rear differential on my Ford F -350 and was wondering what the best sealer to use.

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Ford Super Duty (1999-2016) :: Tire Air Pressure Differential Front / Rear

Wondering what difference in tire pressure are you running front to rear. I have a 1999 CC LB 4x4 with a v10 with 180k on it and have always had to run lower on the rear with a empty bed. Most of the time I'm empty. If I don't the rear centers wear a lot quicker.

I ran KO's most of those miles and recently switch to Geolanders. The tires are 315x75x16. BTW the geolanders are doing great. A better rain tire, smoother and much more quiet. 6k on them so far and very little wear. Time will tell, I would get 55-60k out of the KO's.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rear Wheel Wells Rusting

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Ford Super Duty (1999-2016) :: 2004 F250 - Driver Side Rear Sway Bar Link Upper Bolt Removal

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What is the procedure to remove the Driver's side Rear Sway Bar Link upper bolt? - the link attaches to the frame. The nut is on the inside of the frame with about 1/3" to 2/3" clearance between the frame and the fuel tank. Of course, the frame's "C" shape faces towards the inside.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rear Tail Lights And Front Running Lights Not Working

The rear tail lights on my truck have been out for a while now. I wasn't doing much driving at night so it wasn't much of a bother but the new job is getting me home a little later and having to drive with my hazards on is getting old fast.

My radio wasn't working either and I disconnected it a while back hoping maybe it had something to do with my lights shorting out but no luck. It remains disconnected. Just in the past few days my front running lights have went out as well.

I've tested all fuses multiple times (and replaced a couple of them) and checked and replaced bulbs. My brake lights, headlights, dash lights and hazards all work fine. I have the trailer light hook up on the rear bumper and disconnected it at the wiring harness as well hoping it was the problem but it wasn't.

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I have a 1999 Ford F-250 superduty single cab. I am trying to put in rear speakers into the stock speaker housing but there are no wires run to the area. Where are the wires located in the dash to run the wire from?

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Ford Super Duty (1999-2016) :: 2002 F250 V10 - Oil Leaking From The Rear Of Pan

If you look at the top of the picture you can see the two bolts with fresh oil on them.

I have a 2002 Ford F250 V10 Pick up. I noticed oil leaking from under the oil pan. I wiped off the pan and bolts to see where it was coming from. The oil seems to be leaking from the rear of pan. There's always fresh oil on the rear bolts that hold the pan and I also noticed oil coming from one of the two hoses that go from the radiator to where the oil filter mounts.

But don't those hoses carry radiator fluid and not oil? I bought this truck in July and no oil leaking from underneath. It seemed to have started after I did my first oil change on it. I used regular Vavoline 5W-20 and motorcraft oil filter.

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I want to know if there are any issues when removing the rear block, also do I have to put a new block in or can I just leave it out ....

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Ford Super Duty (1999-2016) :: F250 - Using Jack Stand On Rear Axle

Just got done rotating my tires on my 16 F250 ccsb 4x4 and I used jack stands on my rear axle while I used the jack on the front axle. When I brought the truck down off the jack stands (first time using jack stands on this truck) I saw that they left little marks/divits on the rear axle. I had them between the wheel and the shock support and I can feel with my finger where the jack stand was supporting the truck. It doesn't seem anything major but I can surely point out to you exactly where the axle and the jack stand met. I'm sure this is a non issue but just wanted to check in here to make sure...

No trailer attached (of course!) And nothing in the bed with a full tank of gas...so basically just the weight of the truck...

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