Ford Super Duty (1999-2016) :: 2004 F250 - Rear Wheel Wells Rusting


Jan 5, 2014

Having issues with rear wheel wells rusting, mine is a 2004 f-250. I wax at least 10 times a yr. Can't believe I have rust there...

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Ford Super Duty (1999-2016) :: 2008 350 - Rusting Over Wheel Wells

I am sick that my 2008 F250 with 107K miles is exhibiting signs of rust this spring.. While filling up the tank saw a bit of a bubble on the left side top of the wheel well. Another one on the passenger side. I've had the truck since new and have tried to keep it as clean as I can being that it is a daily driver in the rust belt. Certainly thought that I'd get more than 6 years before the rot showed up. Don't remember my 1999 F350 exhibiting that, but it was a dually and had the fiberglass fenders that might have hidden it.

Took it to the local body shop and he told me to get used to it, just a matter of time around here. He said he could work on it, but it would never be fixed, rust would eventually return. He suggested sand blasting myself, repairing as I could, oiling the inside behind the tail lights and bolting on some Bushwacker flares. Having driven Ford trucks all my 40 years of driving I'm going to be looking at Dodges next time I buy.

Drivers side ...
Passenger side ...

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Ford Super Duty (1999-2016) :: 2005 - Rusty Fenders At Wheel Wells

My rear fenders are pitting and bubbling with rust on both sides. I had my local body shop have at it and it looked good for about 6 months. Now bubbling up again. I see in older trucks like mine that this is a common problem. I'll probably have to replace rhr box if I really want to fix it? Or just learn to live with it.

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Ford Super Duty (1999-2016) :: 2006 F250 - Smoke Rolling Out From Driver Side Rear Wheel

Got off the freeway today, driving along about 40 or so thought I smelled something hot like something burning. Stopped in a parking lot and smoke was rolling out from drivers side rear wheel. Look under and oil is dripping from inside of the wheel. Figure the caliper was hung up and got so hot it took the seal out. I can't get to it right now and the shop says I can't get in until next week, need my truck now. How long could I get by the way it is IF I take it real easy.

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Ford Super Duty (1999-2016) :: 2004 F250 - Steering Wheel Really Tight?

I've got an 04 f250 4x4 crew cab. I just replaced the upper and lower ball joints on both sides and also the drag link. My alignment was off from the bad ball joints so I had it aligned after I did all of this. Now the steering is really weird. Its like something is to tight. I can barely keep the truck straight because every time I barely move the wheel I seem to be going one way or another and getting it straight is nearly impossible to the point I look like a drunk driver. I can turn the wheel to go around a curve and let go of it and it will stay that way until I turn it back. It won't return itself. I'm kind of lost.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rear Differential Going Bad?

I have a (new to me about 40 days ago) 2004 F250 SD Lariat Crew Cab 4x4 6.0 diesel. 137,xxx miles.

I thought Id gotten a good "deal" on this truck when Id bought it however the last 40 days have been very expensive. The "stealership" I bought the truck from was on a 35mph rd and I couldn't test drive it at highway speeds. So I bought the thing "knowing" there were a few "minor" sniggles wrong... however once about 15 miles from the dealership/stealership and on a highway, the real fun began.

I had a terrible shake, shimmy and groan/whine at speed no matter if the truck was in gear or not.

Since that time ive repaired/replaced:
1) Both front hubs/bearings
2) Both front hub locks
3) Both front brakes and calipers
4) 4 New Hankook tires
5) Ford Dealership Diesel engine service/lube (essentially an expensive oil change)
6) Ford Dealership transmission service
7) Drained (with a siphon) and refilled the rear differential + OEM Ford friction mod.

Ive eliminated problem after problem after problem with this thing.... and yes, the truck does get better with each repair HOWEVER.... Ive still had this groan/whine from the rear end of the truck and a rumble from starting at a dead stop despite my changing out the gear oil in the rear diff.

So I take it today to a local shop (that I trust/sort of) for a 2nd opinion. Their technician takes the truck out for a test run and comes back in 10 min saying he has no clue but the sound was annoying and he'd need to put it on a lift if I could wait.

I saw the truck go up... a few parts get wiggled, some head scratching, saw the truck go down, watched another tech jump in and 2 techs run it out for a test drive.

When it came back, I watched the truck go up again on the lift... this time however they just lifted the rear and with one guy in a pit the other revved the motor. I watched as the wheels spun. A few minutes later both techs came in and said my "rear differential was shot".

They pulled the diff mag plug which was caked in metal deposits. It looked the same when I pulled it off the first time and did the fluid change (yes i cleaned off the plug before putting it back). I had seen differentials (in the past) have deposits like that before on plugs but the units were still good and such deposits were considered casualty of wear and tear.

However im being told the rear end is shot.. When I inquired about just replacing the internals of the diff, it was a simple bolt in/bolt out job.

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Ford Super Duty (1999-2016) :: 2004 F250 - Violent Shake In The Steering Wheel Mostly

I have a 2004 superduty 250 4x4 with the 6.0. I am having a violent shake in the steering wheel mostly and can feel it in throttle at about 45 to 60 and at 72 there is s growel. Have changed tires, wheels checked all ball joints tie rods wheel bearings ujoints. Don't matter brakes on or off, od on or off nothing changes it. I really don't know what else to check.

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Ford Super Duty (1999-2016) :: 2004 F250 4WD - Front Wheel Bearing Replacement

So I have to replace the front unit bearings on my 2004 f250 4wd. My question is, which thread pattern I have, fine or coarse? I have read that the early models, 99-02 have coarse threads. Afterwards they are fine. I am going to order online as they are cheaper than the local parts store. I have the Timken part numbers for either thread pattern.

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Ford Super Duty (1999-2016) :: 2004 F250 6.0L - Buzzing Noise From Relay Under The Steering Wheel

2004 F250 SuperDuty 6.0L Diesel. The turn signal (left or right), it would make a buzzing noise, so I located the relay under the steering wheel (by putting my hand on it and seeing which one was buzzing) and replaced it, I bought a replacement at Schucks, then the buzzing noise went away, and the clicking noise is back.

But.... I don't see the turn signal lights in the dashboard and the turn lights are not working, I checked, what could be the problem ? I read the owners manual, in the fuse box under the steering wheel, fuze #18 is used for turn lights, but it is not blown.

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Ford Super Duty (1999-2016) :: 2004 F250 XLT - Slight Roar Coming From Left Front Wheel

I'm looking at a 2004 F250 XLT super cab 4x4 with a 5.4L with only 50k on the clock. It looks to be in great shape and drives good with only a few issues. Cruise doesn't work, it pulls to the left a little, and it has a slight roar coming from the left front wheel. Other than that it seems to be a nice truck. Its blue and grey two tone. Anything else I need to look at before pulling the handle on this one?

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Ford Super Duty (1999-2016) :: 2004 F250 - Rattling / Clicking Noise From Passenger Front Wheel?

2004 F-250 FX4 SB 5.4 V8 140k

Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.

Clicking sound is speed dependant.

Spindle? Hub? Balljoint? Sway joint? Rotor Issue?

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Ford Super Duty (1999-2016) :: 2014 - Rusting Out Fast - Fix?

2014 f305 rusting out fast. Ford needs to address the problem and fix these issues on the super duty already on the road

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Ford Super Duty (1999-2016) :: 2004 F250 - Driver Side Rear Sway Bar Link Upper Bolt Removal

I have a 2004 F250 Lariat Crew Cab FX4 6-3/4' bed.

What is the procedure to remove the Driver's side Rear Sway Bar Link upper bolt? - the link attaches to the frame. The nut is on the inside of the frame with about 1/3" to 2/3" clearance between the frame and the fuel tank. Of course, the frame's "C" shape faces towards the inside.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rear Tail Lights And Front Running Lights Not Working

The rear tail lights on my truck have been out for a while now. I wasn't doing much driving at night so it wasn't much of a bother but the new job is getting me home a little later and having to drive with my hazards on is getting old fast.

My radio wasn't working either and I disconnected it a while back hoping maybe it had something to do with my lights shorting out but no luck. It remains disconnected. Just in the past few days my front running lights have went out as well.

I've tested all fuses multiple times (and replaced a couple of them) and checked and replaced bulbs. My brake lights, headlights, dash lights and hazards all work fine. I have the trailer light hook up on the rear bumper and disconnected it at the wiring harness as well hoping it was the problem but it wasn't.

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Ford Super Duty (1999-2016) :: F250 - Steering Wheel Sloppy?

just bought this f250 seems to walk on the road alot, had it looked at has new balljoints, he says everything seems tight except there is lots of play at the gearbox, is it recommended to have it rebuilt or buy a reman, was told that even the reman seems to be the same way

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Ford F-150 (2004-2008) :: Rear Wheel Wells Rusty - Permanent Repair?

have an 04 f150 that is starting to show some rust in the rear wheel wells. Right now there is just a bit of rust where the painted panel is seamed to the inner panel around the arch, but I can see small spots where the paint is starting to bubble about an inch out on the outside of the panel. I want to keep this thing looking nice for a few more years; what should I do?

I'm a very good welder, can hold my own when turning wrenches, have done lots of metal fabrication as well as painting with a cup gun, but I have very little autobody experience.

I am thinking there is rust between the inner and outer panels and that removing the surface rust and repainting would be a very temporary repair, correct? Could I cover it up with some sort of wheel well liner? If so, how to I slow the existing rust? Is there any sort of partial preformed steel panel/well that allow you to cut off the rusty stuff and weld new stuff on? I'm a little leary of the last thought- I could do the fabbing, but not sure how I'd do getting it back to 'smooth'

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Ford Super Duty (1999-2016) :: 2003 F250 - Front Right Wheel Wiggles

2003 F250 4x4 7.3L

While doing my brakes in the front, I tried to wiggle the front left, nothing. Solid. Then when I did the right, I was surprised to see it wiggle when I grabbed the tire. So I looked to see what was moving.

Not the U joint, not the ball joints, But it looks like what is a drive shaft.. (I am new to this stuff). On the right side a shaft comes out of the axle just before the U joint and the rest of the wheel assy. What is wrong?

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Ford Super Duty (1999-2016) :: 2010 F250 - Loose Steering Wheel

My 2010 6.4 F250 seems has a loose steering wheel. The steering of the truck hasn't changed nor has there been uneven wear on the tires. It doesn't drift if I let the steering wheel go. Had the front end inspected and was told it's all good under there.

YET, my actual steering wheel is loose. I can grab the wheel and wiggle it front to back and side to side. It FEELS like the bolts that hold the steering wheel to the column are loose. What was the cause/repair? Is this something I can repair myself or a local shop? Or is this a dealer fix?

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Ford Super Duty (1999-2016) :: 2000 F250 - Wheel Bearing Conversion?

I have a 2000 F-250 SUperduty with a dana 50 front end , and as most of you know the front hub bearing's are junk, and expensive to replace. I know dynatrac has a kit to convert it to the tapered, cheaper, servicable bearing's. But 2g is a lil out of my price range. I was curious if anybody has tried takin the knuckles and stub shafts off an older dana 60 and putting the knucke's on the front axle to get the older bearing style instead of the hub bearing and the actuall lock outs instead of the POS vaccum style.

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Ford Super Duty (1999-2016) :: F250 - Steering Wheel Wobbles / Loose

I have a F250 SD with a 6.0 diesel. My steering wheel is loose. I tested and know for sure is not a problem inside the cabin. Fallow the line thru the linkage to the steering box by the left front wheel. I found an adjustable switch there. Just on top of the steering box. It has a lock nut that must be loosen to adjust what it looks like a hex. Very hard to reach. I have watch some Youtube videos but on different vehicles.

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Ford Super Duty (1999-2016) :: 2003 F250 - 4 Wheel Drive Is Not Working

Love my 03 lariat Super Duty, King Ranch. Just found out 4 wheel drive is not working. Checked fuses, next going to look at the vacuum system, make sure its working. New to the Diesels but going to work at it and learn at the same time. 2003 F-250 4x4 ....

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