Ford Super Duty (1999-2016) :: 2004 - Rear Drive Shaft Broken?


Jan 16, 2016

I have a 2004 F350 with a broken drive shaft.

Got the original shaft off and it has the following part number (2C34-4K145-DNA)

but I've since learned that the part number has changed but the only info I could get was 2???. 4R602DQA.

Trying to find the part number so I can find it under 750.00 from the dealer

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Ford Super Duty (1999-2016) :: Front Drive Shaft Broken?

Not sure what caused it to break but my front driveshaft split in half. I had it in 4wd and was doing a K turn to back in my driveway in a snow storm.

I got underneath in the snow (miserable) and wasn't able to come close to getting it off. The bolts holding the shaft onto the t-case will not budge and the tiny 5/16" bolts stripped all my small 1/4" sockets. I'm guessing I need a 3/8" drive 5/16" for front and the rear just spins. Any tricks to getting this off the truck.

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Ford Super Duty (1999-2016) :: 2004 - F350 Front Drive Shaft Metallic Squeal

I have a 2004 F350 Crew Cab DRW 4WD 6.0L.

The front drive shaft is making a high pitched metallic squeal while the truck is in motion. I thought it might be the universal joints but after lubricating the joints, I can still hear the squeal and it sounds like it is coming from inside the drive shaft. I also hear this squeal when I spin the drive shaft by hand.

I have quite a few questions about these drive shafts:

- What would cause a squeal from within the drive shaft?
- Are there any replaceable parts or do I have to get a new drive shaft?
- How do I identify the correct drive shaft part for my truck? Seems like there are a LOT of different models on the web.
- Are any of the aftermarket drive shafts any good? Any to avoid?
- Is this a DIY job or will I need to take it in to the shop?

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Ford Super Duty (1999-2016) :: 2004 F250 - Drive Shaft Removal To Grease The Center Spline

I'm wanting to grease the center spline on my drive shaft. I got the 4 bolts off with a 12mm 16 point boxed in wrench but can't get the drive shaft loose from the rea rend. I don't blindly want to go beating it out of the yoke with a hammer to try to knock it loose (but I will if I have to). What am I missing to get this shaft out?

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Ford Super Duty (1999-2016) :: Front Drive Shaft Spinning While In 2 Wheel Drive

I have a 1999 Ford F250 super duty 4wheel drive, lifted (really a leveling kit but had to lift rear to compensate), 5.4l. Im having a problem with my front shaft turning while in 2 wheel drive. Hubs aren't locked and its in 2 wheel not 4. I've taken hubs off and the bearing spins free soo I know its in auto. Why is the drive shaft still turning???????

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Ford Super Duty (1999-2016) :: Front Drive Shaft Angle After Lift

I finally got my lift installed the other day from PMF. My question is how do I get my pinion angle corrected on the front drive shaft? I know Trevor sells a Tcase clocking adapter may have to go that route IDK Unlike the rear there's only so much pitch you can put on the front axle until it causes issues with steering. I was thinking of going with an aftermarket front drive shaft designed to handle harsher angles.

I live in the mountains and after installing the lift and pulling a trailer on some of theses steeper gravel roads I can feel a harshness or something coming from under to front of the truck. I'm unable to post pics since I'm back on the road but I can visually see the front drive shaft angle is definitely not in line like it was.

I'm currently running PMF 2.5 alpha with a 1'' spacer and 3 link kit up front and 5'' progressive leafs and traction bars out back. I was able to fix my rear shaft angle using shims on my carrier bearing ( not really a big fan having 1 1/2'' of stacked shims BTW ) ....

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Ford Super Duty (1999-2016) :: Vibration Starting At 60 MPH / Drive Shaft Balance

I have a vibration starting at 60mph. Its slight but there. I crawled under and found a very shiny rectangle of metal. Safe to assume I flung a shaft weight? It drives perfect around town just at freeway speeds.

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Ford Super Duty (1999-2016) :: 2007 F250 - Drive Shaft Installation

My elderly neighbor has asked me to re-attach his drive shaft on his F250.

Said his wife was driving and it broke the u joint or something, and he has gotten it repaired and wondered if I could put it back on. Has been sitting for a bit from what he said.

Just need to know, how I should clean up and or grease? the end with the boot on it. before I put it together. The boot looks to be zap strapped, is that standard?

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Ford Super Duty (1999-2016) :: Front Drive Shaft Hits The Catalytic Converter

After installing the lift on my 6.2 F250 I ran into the well known issue where the front drive shaft hits the catalytic converter. The two options I was told that I had was to weld in a slight jog into the exhaust guts to go around the cat or to get a smaller diameter drive shaft... I had the truck down at my local exhaust shop to have a new cat back system installed and I had the exhaust guy throw in his .02 about what to do.

He came up with a super easy/obvious fix. When the left and right exhaust meet up before the collector there is a welded brace that secures both sides together. He cut about .5" out of it and loosened the flanges and shifted the exhaust over. Welded the brace back up... Works perfect.

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Ford Super Duty (1999-2016) :: 2000 F350 - How To Correctly Install Front Drive Shaft

I want to install a new front drive shaft in my 2000 F350. I have the new one, and it has a big nut and it is threaded for length adjustment. My old one has a rubber boot which is missing from the new one. I plan on using red locktite but I do not know the torque specs on the front universal caps. Should I take it to my mechanic? I've never owned a 4x4 before.

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Ford Super Duty (1999-2016) :: 2014 F250 - Squeak Coming From Drive Shaft Area

I have a 2014 4WD Super Duty. It has a squeak that is coming from the drive shaft area. I had someone listen to it as I drove slowly next to them. It is a repetitive: squeak squeak squeak squeak squeak. Not loud. The frequency increases as speed increases. I could believe it may be a U joint based on the frequency, but seems hard to believe with a new truck. I heard this sound when I first got it, but the sound was so slight that I thought it was just some sound associated with a newer engine. But now it is becoming a bit louder.

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Ford Super Duty (1999-2016) :: 2006 F250 - Power Rear Window Broken?

I have a 2006 F250 Super, CrewCab 4 dr, 6.0 w/60K. Last month I tried the rear power window and .......nothing.

It tried to open 1/2 inch and then stopped, had to try to power it closed and it moved 1/4 inch and I pushed it the rest. Removed the rear cover behind the seats and I can see the motor and wires attempting to move but it does not move and I am afraid to burn the motor out or push too hard and break a cable or worse.

The track looks really dirty, I use that window maybe once every 2 months.

1. Can I replace the motor myself?
2. Can I put something in the track to clean/lubricate?
3. Should I try to open the window under power and some additional manual pushing?

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Ford Super Duty (1999-2016) :: 2012 - Drive With Rear Driveshaft Removed?

I want to and went to buy a new 2012 F350 leftover - everything is good except that Ford.com says the truck was initially put into service In September of 2012 and therefore my warranty will expire in September of 2015 instead 2016.

Dealer says it's an error and will be corrected AFTER I buy the truck, so far I have been unable to get a straight answer from Ford.

Any information about being able ot change the original date a vehicle is put into service ?

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Ford Super Duty (1999-2016) :: 2004 - Changing Shift Motor - Transfer Case Stuck Due To Broken Bolt?

I'm in the process of changing my shift motor on my 04 f350. I can't get it off because of a broken bolt. The previous owner must have done this before, and snapped the head and some of the shaft off, so it's basically an alignment pin that's recessed into the hole on the motor. For some reason it's holding the motor on, even though I don't think the hole is threaded. Any way to get it off. I'm thinking that taking a MAP gas torch to the casting on the motor may be my best bet.

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Ford Super Duty (1999-2016) :: Leak In Front Axle Shaft

Check out the pics. 99 f250 4x4. I have a leak in my front axle shaft. It looks like it is coming out of the dust cap on the end of the front shaft. I am pretty sure it is differential fluid from the smell. Is there a seal before the dust cap? Is the shaft hollow with fluid in it? I thought it was just in the differential and if it leaks it is at the seals where the axle goes into the differential not at the otter end.

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Ford Super Duty (1999-2016) :: F250 - How To Remove Axle Shaft

I have a 1999 F-250 super duty 7.3 4x4 and the rear drivers side axle seal is leaking. My question is how do I remove the axle shaft? my last truck a f150 had c clips in the diff that released the axle shaft but I did not see those on this truck. How to remove the axle shaft?

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Ford Super Duty (1999-2016) :: 4wd Propeller Shaft Causing Vibrations?

I have a 1999 f350, long bed, crew cab, 4wd, dually, v10, 107k miles

I'm certain my propellor shaft u-joints are shot, theres tons of play and I see rust everywhere.

I have been dealing with a vibration problem for a while now, See [URL] .....

I currently am using a pro comp shim kit and the vibration has greatly improved, however shimming different heights did not cure the problem. I'm currently shimmerd 7/8"

First question is when in drive, with hubs on AUTO can my propellor shaft spin fast enough at 70-75 mph to cause a vibration?

Second, can I drive without my front propellor shaft, with out causing harm? For a brief update to above mentioned post, I've had replaced the following:

Six new tires twice! Currently 235/85/16 general grabber load E
Rear pads and rotors
Mechanic opened pumpkin to examine rear pinion bearing (said was fine, no play)
All shock absorbers
Front calipers
Alignment
Continually adjusting carrier bearing height

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Ford Super Duty (1999-2016) :: Front Axle Shaft Wiggle

So the other day I took my locking hubs out and cleaned them really good. When they were out I noticed I could grabs axle shafts inside the hub and wiggle them quiet a bit. Is that normal?

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Ford Super Duty (1999-2016) :: 2004 F350 - Tow Haul Mode Pop On And Off When Shifted From Drive To Reverse

One of our trucks, 2004 F350 Powerstroke, my company truck, recently the last snow even we had, my tow haul mode would pop on and off almost evertime I shifted from drive to reverse while plowing. I didn't want it on, it just kept poping on and off. Thought maybe the button was stuck, but it moved like normal. My other thought was there is a loose connection in the shifter or column causing it to go on and off.

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Ford Super Duty (1999-2016) :: 2004 - Accelerator Won't Respond In Drive - Throttle Position Sensor?

Recently on two occasions I pressed the accelerator clear to the floor with no response. After shifting into Park then back into Drive it drove normally for about a week. Now it has stalled out and was very stubborn to restart. Once running, the accelerator will sluggishly rev the engine while in Park, but in Drive, will not respond. TPS sensor or something else?

2004 6.0 Diesel, 75K miles, no mods, well maintained.

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Ford Super Duty (1999-2016) :: F250 - Leak In Front Axle Shaft

Check out the pics. 99 f250 4x4. I have a leak in my front axle shaft. It looks like it is coming out of the dust cap on the end of the front shaft. I am pretty sure it is differential fluid from the smell. Is there a seal before the dust cap? Is the shaft hollow with fluid in it? I thought it was just in the differential and if it leaks it is at the seals where the axle goes into the differential not at the otter end.

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