Ford Super Duty (1999-2016) :: 2005 F250 - Fuel Gauge Not Working Consistently


Oct 18, 2016

Recently had extensive work done on my 2005 F250 PSD. 4 injectors replaced, fuel regulator, and STC fitting on HPOP.

Got the truck back, and the fuel gauge, and "distance to E" display are working intermittently.

When the truck went in for repair, it was about 1/8 tank. After repairs, shop put about 30 miles on the truck.

I picked it up, and the gauge read E, and display said 0 kms to E. I filled the truck up, and the gauge still read E, and said 0 kms to E.

I then drove for a while, then powered down, and back up again, and gauge read below E (like when truck not running), and display had 4 dashes...no numbers, for distance to E. I powered down, and then back up, then it read 696 kms to E, and gauge working normally.

This morning, on a cold start, the 4 dashes, and empty reading returned. I shut off truck, and restarted it, and it started working again.

Could the shop have damaged the sending unit, while driving 30 miles, with so little diesel in the tank?

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I looked at the fuse panel diagram and there is no fuse for just the fuel gauge. The only thing I see is #35, instrument cluster. The rest of my instruments are working, so what else would cause the fuel gauge to stop working? It had a little over a half of a tank before the stall, after the stall it went down to less than half. I filled up shortly later and it's just stuck at less than half.

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I recently bought a 2005 Ford F250 Super Duty, diesel 6.0.

As I was driving to work this morning I noticed that the fuel gauge read almost full when it should have only had a half tank. A little while later I heard a beep and saw that the gauge was now on empty with a "Low Fuel" message displayed. Then I noticed the heater was suddenly blowing cold air.

I've only had the truck for a few weeks, but haven't had any other problems. I did replace the CD receiver and all of the instrument cluster lights a couple weeks ago, but everything seemed to be working fine after.

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My dads 05 f250 6.0 PSD. He says he'll take off in the morning and the fuel gauge will randomly drop to empty and trigger the low fuel light, but then also the Check Engine Light will come on. My brother did a code scan and no codes come up. Where we should be looking to remedy this one?

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Ford Super Duty (1999-2016) :: Fuel Gauge Not Working

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Ford Super Duty (1999-2016) :: 2000 F250 Truck Won't Start Consistently

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Then yesterday I called and they said it was done. Picked it up, drove to the barber shop, got my hair cut, came back out and it did the same thing AGAIN. After jacking around with the shifter and turning the wheel back and forth 100 times it started. The key is kind of hard to turn sometimes in the ignition, so I'm thinking that the ignition cylinder needs to be lubed real good, but that shouldn't stop it from cranking the motor over, right? I was going to swap out the ignition switch, but I don't know if that will do any good either.

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I've got a 2003 F250, SD, 5.4L Triton that I've owned since new. It has 205,000 kms on it and has run flawlessly since owning it.

Yesterday I went to use the truck after it sitting for about 2 weeks, which isn't uncommon for this time of year as I'm in the landscaping business. It never sits long, though as I make a point of using all the trucks, periodically, just to "blow the stink off" as my Dad would say.

Anyway, when I fired it up the gauge was drop-dead below "E" so I go to fill it up and it takes in fuel and it won't take a drop more. I got under the truck and knocked on the tank in various spots and the tank seems almost plum full.

When I power the truck off and back on, all the gauges come to life and settle on their appropriate readings, except for the fuel gauge. It powers up to full and then drops to below "E" as though I had turned the truck off again.

My question is, am I reasonably safe to assume my sending unit has bitten the dust? I figured that since the gauge comes to life upon startup and then drops to "E" after the rest of the gauges initialize, the fuel gauge itself probably isn't the problem?

Is there a chance that as I drive it over the next few days, and the tank empties, maybe the "sloshing" of fuel might dislodge a stuck part?

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4 days ago, it wouldn't start. It just didn't seem like it was getting fuel. It sat for several hours and then ran fine for about 15 minutes and then slowly died out. It wouldn't restart. It sat for 8 hours, and then started again, ran for about 15 minutes and I cut it off.

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I started it this morning and it fired up right away. I let it idle in the driveway for 30 minutes, and it ran fine. I cut it off, went to start it 30 seconds later and it won't fire again.

The backyard mechanic I use for simple stuff wants to replace fuel filters and see what happens. BTW - twice when it wouldn't start, he hooked up his computer and it had no error codes. You can hear the fuel pump running when you turn the key on and the mechanic said he could feel the pump working when he put his hand on it.

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