Ford Super Duty (1999-2016) :: 2010 F250 - Clicking Noise Continuously - Blend Door?


Oct 14, 2013

Ok, I know the problem is the blend door, but not which one. I hear a clicking constantly whether the truck is started or not near the center of the passenger side. I can adjust the temp to be 65-70 on the driver side and be fine, but the passenger side is hot. I've looked for TSB's for 2010 and have come up empty. I bought the truck used, and bought an extended warranty, but not sure it will cover this repair.

Is there a TSB for this? If you had this done at the dealer, how much did it cost to repair? Would you attempt the repair yourself? I've taken the dash apart to find the problem, but then determined it might be too involved for me to do and I wasn't comfortable disconnecting the air bags.....

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Ford Super Duty (1999-2016) :: New Blend Door Actuator Burned Up?

I bought this truck used and the guy said it needed a new blend door actuator so I bought a new one off eBay I installed it, plugged the wire back in and turned on the key and it started smoking, it burned up. The wires have been cut before and have been butt connected back together. I notified the place I bought it from and they sent me back a new one but I'm scared it will do it again.

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Ford Super Duty (1999-2016) :: 2006 F250 - A/C Has A Blend Of Defrost

I know there is a motor or switch that I can remember the name of that is in the dash somewhere that controls the Defrost and regular cabin flow. I am not good with A/C, and was wondering, what is the name of it, and is it something I can get to behind the glove box or is it very complicated?

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Ford Super Duty (1999-2016) :: A/C Not Cold - Knocking / Buzzing / Clicking - Faulty Blend Doors Or Recharge?

2008 F-250 Lariat with EATC climate controls... My truck suffers from the knocking/buzzing/clicking that is apparently associated with faulty blend door actuators. I have been putting off getting them replaced because of the hefty price tag associated with tearing apart the dash and whatnot that is required to get to the lower actuator that sits right on the transmission tunnel. Anyhow, today was the first day I really needed A/C and it just wasn't cold. Cool yes, but not cold. Is there a way to determine if this is a function of the blend door(s) not doing their thing versus the system A/C needing a repair/recharge? I don't have access to any A/C equipment myself, how to determine if it's a blend door issue?

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Ford Super Duty (1999-2016) :: 2003 - Heater Blend Door Not Working?

My ex-has the electronic temp control. I've noticed there is very little difference from full hot to turned down less than 1/2 way.

(I'll convert to Fahrenheit here) Example - lowest temp setting is 60. If I am on heat, turning it from 60 to 66, gives me almost full hot. A slight difference is felt turning it to 68 and 70, but basically, 70 is full HOT. Continuing to turn it up to 88 makes zero difference.

I figured the blend door actuator might be toast, but it is in fact moving. I pulled the heater core cover off and here is what I noticed.

At 60, the blend door is fully open (correct, pulling cold air from outside) turning it to 66 the blend door almost fully closes. then the last little bit gets closed when going from 66-70. Anything hotter than 70 is of no use because mechanically it IS on full hot at 70. So basically I get full cold, or full hot, nothing in the middle. I pulled blend door actuator out, cleaned all the built-up crud around the shaft, took it apart and cleaned it, (no broken gears) no effect.

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Ford Super Duty (1999-2016) :: 2009 - Radio Off - Blend Door Moving When Controls Are Off?

sitting at a redlight with radio off, sounds like heater door or something under the dash is moving. Thing is, all the controls for heater and a/c were off.

2009 f250 5.4.

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Ford Super Duty (1999-2016) :: 2000 F250 - Clicking Noise And Dinging When The Key Is Off Or Out

So, yesterday when I got home I stopped at the barn to unload a few bails of hay and when I got back in to crank it, nothing happened. I turned the key and nothing, so I figured I would just worry about it today. However, when I turned the key back to off and started to take it out all sorts of stuff started to happen. There was a clicking noise and a dinging, not like when the door is open. It was quicker. Also, when I turned my key back on none of my dash lights or radio came on. Nothing happens now, except the strange clicking when the key is off or out. The first thing I thought of was the GEM or fuse box.

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Ford Super Duty (1999-2016) :: F250 - Dead Battery - Low Clicking Noise In Cab

My 1999 f-250 7.3 has been sitting for months, and I went to start it and both batteries are dead. Replaced both batteries and at first the alarm went off like normal. Turned the alarm off, hit the unlock button and it beeped like normal. Got in and stuck the key in the ignition and tried to turn it over. Completely dead. Now I cant even get the alarm to go off, showing no signs that its even getting any power. And all I'm hearing is a low clicking noise in the cab.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rattling / Clicking Noise From Passenger Front Wheel?

2004 F-250 FX4 SB 5.4 V8 140k

Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.

Clicking sound is speed dependant.

Spindle? Hub? Balljoint? Sway joint? Rotor Issue?

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Ford Super Duty (1999-2016) :: 2010 F250 Whistling Noise While Traveling About 70 Down The Freeway

I have a 2010 F250 extend cab 4x4. While traveling about 70 down the freeway I get a whistling noise. It is usually worse when the wind is blowing hard or behind a semi. Wind makes the noise louder so I assume the noise is coming from the air hitting something. Slow down to 50 and noise goes away. Do not think it is mechanical because when a gust hits the truck it is worse. Checked all the windows, windshield and rubber parts. Where I should look.

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Ford Super Duty (1999-2016) :: 2008 F250 Won't Engage Into 4x4 / Just Clicking

Basically I have a 2008 f250 (6.4l if that makes any difference) That wont engage into 4x4. When you go to turn the switch to engage the 4x4 all you get is a click click click click click. Is that a problem with the 4x4 shifting solenoid on the transfer case? Anything else to look for? The truck has 95k miles on it....

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Ford Super Duty (1999-2016) :: Power Door Will Not Lock / Unlock - Clicking VSM / GEM

I've been researching a problem with my power door lock. On my 2002 F-250 Lariat Crew Cab PSD (not the 76' SuperCab)] since Saturday when they began demonstrating the following symptoms:

1) No response to key fob (either lock or unlock)
2) No response to door switches (initially responded to unlock command only)
3) Whenever the key fob or door switch is pushed, a clicking noise from behind the dash occurs for about 15-20 seconds
4) When the key is in the ignition, the clicking from behind the dash is constant
5) Intermitantly, the actuators attempt to lock the doors when I close the door
6) Intermitantly, the locks will respond to some comands
7) Auto down feature on the driver's door window stopped working.

I found the clicking was coming from a unit behind the radio and just above the transmission hump on the firewall.

There are several threads on power door locks and I thought it might work others to have short summary and some links in one post as I just spent the last two days finding and reading these.

The most popular fix involves pulling the actuators apart to remove a thermistor from the motor that is prone to failure. This apparently rejuvinates the actuator motors and the directions for completing this are listed here Power Door Locks FIXED It's a long thread, but there are lots of step-by-step directions including pictures etc.

I tried this on mine, but it didn't work. The clicking from behind the dash is a different problem. At least when I get this fixed I'll have good actuator motors.

The next most popular fix simply involves spraying WD-40 into the door latches (not the hinges, but the latches). This seems to work for many people who have problems with the dome light staying on and other door switch related problems. Check out Door Open Light On Dash What Up? for more info on that.

I tried this too, but, unfortunately, the clicking is more than can be solved with a little WD-40. The Door Open Light On thread had some references to the Vehicle Security Module.

I found a number of threads on clicking from behind the dash and these threads all seem to point to a problem with the General Electrical Module (GEM) or the Vehicle Security Module (VSM). From what I could find, the VSM may have been a new part introduced in 2002 that replaced the GEM (but I'm not sure about this). Here are a couple of the more useful threads I found:

VSM Theory

Dash Open Light On Dash What Up?

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Ford Super Duty (1999-2016) :: F250 V10 - Rapid Clicking Of Relay Behind Radio

1999 ford F250 SD V10 ... When this goes on the truck misfires and tries to die. Usually I can key the ignition in nuetral and the clicking stops and the truck starts and runs better....

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Ford Super Duty (1999-2016) :: 2001 F250 - Starter Clicking / Relays Are Still Chattering Even When Key Is Not In

I have a 5.4L 2001 F250. I recently replaced the starter and this morning when I turned the key it just started clicking. I had this issue a couple weeks ago and swapped the battery from another truck and it started fine for a while. But after this morning the relays are still chattering even when the key isn't in. I believe it's still the battery ....

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Ford Super Duty (1999-2016) :: 2005 F250 Won't Crank / Just Clicking Sound From Starter

I have a 2005 f-250 King Ranch 5.4 triton engine...my problem occurs when i turn the key to start the pickup....i get a clicking sound and then nothing....when i use a portable jump starter, it fires right up...on the other hand, when i try to jump from a running vehicle i only get a clicking sound from the starter...

not sure what i should be testing...also, when i bought the vehicle it had been sitting for several months...for my test drive, they used a commercial charger/starter to fire the truck...i drove it about 10 miles, stopped, turned off the motor and 10 minutes later it wouldn't start...when i contacted the owner, he drove to me and "reset" the kill switch under the fuse box in the cab and then jump started the truck...

I drove it 40 miles home and for 4 days had no starting issues...on day 5 forward, i have had to use the portable jump starter every time...my battery shows 13 amps resting and drops to 5 amps when i try to start without portable jump starter...when i start it with the portable jump starter, it only drops to 10 amps...

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Ford Super Duty (1999-2016) :: 2002 F250 - Door Ajar Light Stays On / Power Locks On Driver And Passenger Door Not Working

Vehicle: 2002 f250 xlt 7.3 powerstroke reg. Cab

Issue: door ajar light stays on, power locks on driver and passenger door don't work, radio stays on after truck is off an door is opened.

Events leading up to issue: went to temporarily hook up a wolo dixie horn to see if it worked. Wanted to do it fast so I took + cable, tied one end to the battery terminal and then connected other end to dixie horn relay. I then grounded both negative wires to the truck. One ground on the frame the other I temporarily wrapped around a one of factory ground mounts under the dash. Immediately after doing this the problems stated above started.

How can I fix this. I need to fix this by tomorrow. I have a guy from Craigslist coming to look at the truck. Now the 4x4 issue.

Truck has zf6 manual and the electric 4wd select ****. Just thought I'd list this if it was needed to be known for solutions.

4x4 high light stays on in while 2wd all the time. 4 low will stay on after switching back to 4 high and 2wd but it goes out if I ether stop the truck shut it off then restart it. or back up and slam on the brakes. Also when in 4 high the front driveshaft won't spin. However It will spin when in 4 low.

Another random issue I'd thought I'd just list while I'm writing this.... Cruise control does not work. And when I press the "on" button and the "coast" button at the same time the horn honks.

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Ford Super Duty (1999-2016) :: Right Front Axle Seal Leaking Continuously?

99, F250, 4X4, V10, 72,000 miles. I have had the front axle seals replaced three times in the past 3000 miles, and the right continues to leak. My mechanic screwed up three times?

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Ford Super Duty (1999-2016) :: F250 - How To Get Away Door Chime With Key In Ignition

How do you get the door chime to go away when the key is still in the ignition?

Also, how do stop the driver seat from moving every time the key is removed?

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Ford Super Duty (1999-2016) :: 2008 F350 6.4L - Vacuum Pump Continuously Running

I have a 2008 F350 FX4 with the 6.4l diesel, a couple weeks ago I was reprogramming the ecm and noticed the vacuum pump was running and wouldn't stop, so after a bunch of reading and testing i changed the solenoid vacuum valve. I tested all the vacuum lines and found no leaks.

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Ford Super Duty (1999-2016) :: 2000 F250 - Door Lock Won't Work With Key

I have an issue in the passenger door lock on my 2000 F250. My key rarely works on the passenger door. If it does work it takes a lot of wiggling and trying.

I have power locks that work normally and the key works great on the driver's door. How it works but I've heard there is an anti-theft feature where if you hit the lock button twice on the fob the door locks no longer work with the key until they are unlocked with the fob again. I figured my lock issue was related to that.

How to work on this system? What might cause this?

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Ford Super Duty (1999-2016) :: F250 - Door Panel Which Fit Crank Handle?

My '99 Super Duty does NOT have power windows; old school cranks. The door panel(s) are "no frilz", no storage pockets. I want to know if it's possible to get panels that DO have pockets and will "fit" my crank handles?

I could always just drill a hole into a door panel that has the pockets for the window crank, but, they all seem to come with power window setups (opening for all the power switches). Also, where I can get rugs to cover the floor - I just have a rubbery/plastic surface.

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