Ford Super Duty (1999-2016) :: Engine Blows Out Smoke When Pulling Load?


May 14, 2015

Truck blows smoke like a blown NASCAR engine occasionally when pulling heavy load....pull over, cool off and resume driving. Its as if it never happened. All fluid levels are in range and truck drives fine minus load. My last f350 5.4 did same thing at about 200k miles. My local ford dealer tells me I'm the only guy on earth this Has happened to.

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Ford Super Duty (1999-2016) :: 2002 F350 V8 Occasionally Blow A Bunch Of Smoke When Pulling Heavy Load

Best truck I ever had but around 200k would occasionally blow a bunch of smoke when pulling a heavy load.

My 2000 f 350 xlt triton v8 has done the same thing a couple times (about 200k miles).

The (cough) "truck expert" at my local dealer has never seen that before but its happened in 2 different trucks for me. It never caused a problem other than scaring me.

I sold the 02 last year when i got a 2011 f 250--it was 12 years and 300k miles old and never was hospitalized except for a fuel pump due to my negligence of filter.

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Ford Super Duty (1999-2016) :: Trans Fluid Leak After Pulling Heavy Load

I have a 2000 SD F250, gasser, auto. Last week I pulled a heavy load and developed a tranny fluid leak. The fluid appears to be coming from what looks like a freeze plug on the bottom of the casing forward of the (torque converter?) pan . Is that plug easily replaced by a DYIer. Small leak. 150K on the motor. First time it has leaked. Heaviest load I've pulled.

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Ford Super Duty (1999-2016) :: 2006 F250 - Crank And Blows White Smoke For 1 - 2 Minutes?

I just recently purchased my 06 Ford F-250 it's got the 6.0 in it once I made a 6hr trip I've noticed once you warm it up and ride a little bit kill it let set for 30min or better and crank it up it blows white smoke for a min or two than on the way to work this morning my heater.

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Ford Super Duty (1999-2016) :: Smoke Coming Out Of Engine Bay / Alternator Is On Fire

So I was going to get the truck washed, but 2 blocks down the road smoke out of the engine bay.

Pulled over popped the hood and the alternator is on fire. Extinguished it self out but the burnt electrical smell.....sheesh..

Anyways, could I potentially drive the truck to the dealer, or will it catch on fire again????

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Ford Super Duty (1999-2016) :: F250 Pulling To The Right

I'm working on my brothers 99 f250 super duty 2wd. The truck pulls to the right. Here's the list of things I've changed and checked

1. Gear box
2. Tie rods
3. Ball joints (aligned)
4. New bearings and seals
5. Brake rotors and calipers. Front and rear.
6. Rotated tires front to back
7. Rotated tires in cris cross pattern
8. 4 new tires (factory size tires)
9. Rebalanced tires
10. Aligned for a third time.

And the truck still pulls right. What is causing this!

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Ford Super Duty (1999-2016) :: Drifting / Pulling To The Right

Just had my tires rotated (which I do ever 5,000 miles) and an alignment done. Alignment appears to be in spec, but she is pulling/drifting to the right. Dealer suggested I get the tires cross-rotated, which I had done yesterday, but she is still drifting/pulling... not sure the difference. Pretty sure I have to get it back to the dealer to address, but just looking for other possible causes to potentially prevent that trip.

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Ford Super Duty (1999-2016) :: F250 Pulling To The Right Randomly?

1999 f250 5.4L... Its done this 3 or 4 times now. Driving and it starts pulling to the right pretty bad, almost like if the front passenger tire was messed up or something. Today it did it, after I let it sit for a few min, then drove back to the house, it drove straight. Also, when it pulls to the right, its very sluggish, as if I'm pulling a very heavy load. From a stop, it doesn't even go until I hit the gas, and at that its very sluggish, sorts feels like if you drive off and forget the ebrake is on.

Also I've noticed some burning on the passenger side which I've read is probably the head gasket. I can see the oil dripping on the exhaust, causing the smoke. Also, my CEL just came on, with code P0401 "powertrain exhaust gas recirculation flow insufficient detected". Recently changed the plugs because it was running and idling a little rough.

At this point in wondering if the pulling issue could be something with the brakes, when I'm driving, it sounds like something is rubbing, I haven't looked at the brakes yet but I'm likely going to do new pads and rotors all around soon anyways.

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Ford Super Duty (1999-2016) :: Brakes Pulling To Left?

My Superduty has been pulling to the left when I hit the brakes for a few months now. In the past it's done it, like within a year or two after buying it brand-new off the lot, but that was because one brake pad had rusted itself to the bracket and was not doing a darn thing. Once or twice more, it was a stuck caliper pin, which was quite obvious when working on it.

Last year, around August, I replaced the rotors and pads with Advanced Auto parts stuff. Rotors are still great, pads look brand-new, and it wasn't pulling up until the past month or two.

But this most recent pulling has been a problem that I can't find. It's not the pins, it's not the pads, and now I find out, it wasn't the calipers

This past weekend I went so far as to replace the calipers with Napa rebuilt "semi-loaded" calipers (all hardware and pins and bracket, except for the pads) and pressure-bleed the entire system. The old fluid was green, not black, but now that it's been bled, the pedal is a bit firmer than it was.

I wasn't going to replace the calipers without checking them first, but I broke both bleed nipples off and I wasn't about to wrestle with an easy-out and try to get the darn things out. Per side, rebuilt caliper with hardware and bracket, can't go wrong. (Checking the calipers would have involved using a C-clamp to compress the caliper slightly, then backing off the C-clamp - if the pistons come back out a slight degree, they are free and the seals are still "grabby" and resilient).

While bleeding it, I saw a piece of black crud (rubber?) about 2-3mm in size come out of the left side. Didn't think much of it, figured it was just built up crud from somewhere.

Today, the first commute after doing the calipers and bleeding, it's still pulling just like it was before the calipers. However, I did notice at one point when I hit them, they pulled like they normally do, but seemed to go straight a few seconds into it. It does seem that if I keep my foot on the brake, the pulling is much less after the initial second or two, but if I stab them again, it pulls like crazy.

And by "pull" I mean the steering wheel actually moves in my hand. So with that in mind, it's actually a front-brake problem. If it was the rears, the wheel wouldn't pull like it does, and if it was something loose in the suspension, I would have found it already after checking everything, and it again, wouldn't pull the steering wheel like that.

Now, given that black piece of whatever that came out of the left side, I'm beginning to wonder... if it was rubber from the inside of the hose.

Is the right brake hose causing the pulling because it's coming apart just like the left one might be?

I've gone over and over this in my head this morning, and thought about the ABS unit possibly dumping pressure from the right because of a leaky valve (see side note below), but I would think that once the pedal stab was over, it would even out and not pull at all.

However, this thing pulls left quite a bit, even after the pedal has been held down for quite some time. Usually. Sometimes, it subsides and doesn't pull. But mostly it does no matter what I do, keep pressure on the pedal, let up and reapply, whatever.

Does this really sound like a bad hose? It's intermittent, but usually pulls like 90% of the time.

Side note: The ABS unit in my truck, and most Fords of the time (not sure about later than 2004 or so) is a Kelsey-Hayes three-channel unit like this:

Kelsey-Hayes RWAL Antilock Brakes

It's the same system found in Chevy Suburbans and light-trucks, which I have worked on before and know a bit about.

In my case, it can't be a dump valve leaking, because it would effect pedal-height and not PULL to one side like it does. The only way that could happen is if the isolation valve was closed, AND the dump valve were leaking at the same time.

I haven't, however, gotten the ABS to activate just to see if it changes anything. On my way home tonight I will see if I can find some dirt or sand and get it going

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Ford Super Duty (1999-2016) :: AC And Heat Only Blows Out The Defrost

I bought a used 99 f250 v10, i went to turn on the a/c today, and it only blows where the defrost is toward the window. it gets cold after awhile, but nothing out the vents, the heat either.

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Ford Super Duty (1999-2016) :: Heat Only Blows Through The Defroster

2002, F250, 5.4, ZF6, 140k.

My heat only blows through the defroster. I was looking for my vacuum pump, but can't seem to find it. I find plenty of diesel threads where they show it, but mine isn't in the same location. I can actuate the diverter by hand and it will make the heat stop at the defroster and come out at your feet.

I have attached images of my rig.

Were to look for the vacuum pump? Any key spots to look for failed vacuum lines? What is this?

This is where most threads say the vacuum pump should be.

This switches from defrost to floor when operated manually.

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Ford Super Duty (1999-2016) :: Oil Blows Back And Gets On The Exhaust

I have a early 2003 SD with the 5.4 triton. It has a oil leak on the passenger side, the oil blows back and gets on the exhaust.

I have been under the truck with the engine running looking at where the head meets the block and at where the valve cover meets the head and can not see a leak.

Sitting there running at idle it does not drip a drop off the engine but the entire underside of the truck is coated in oil.

I did notice that the depression around one of the upper valve cover bolts was filled with oil, I cleaned out the oil, let the truck run and it stays dry.

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Ford Super Duty (1999-2016) :: A/C Blows Warm Air Then To Cold Air

2007 F350 Dually, 6.0L

AC will blow cold, then shift to blowing warm, muggy air, then back to cold. Seems to be some relationship with throttle movement. Cruising steady ac seems normal. Multiple throttle shifts in changing traffic seems to trigger the warm air. Once accelerate back to normal cruise, can feel clutch/compressor shift and blows cold again.

Any ideas? I have read a possible cause can be the ac clutch can wear and need to remove spacers? Is this a DIY job? What about the ac clutch relay switch? On reading an online repair manual, seems that the clutch is magnetic, and if no battery power to clutch, it removes itself from compressor?

Just had an EGR delete kit installed. Any relationship to this and ac problem?

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Ford Super Duty (1999-2016) :: 2014 - Pulling To Either Side When Brake Applied?

My truck is intermittently pulling to either side when braking. Sometimes its the right, sometimes its the left, sometimes its hard, sometimes its soft.

Its a relatively new truck. 21K miles - 2014 F-250 Super Duty 6.7 Powerstroke.

I don't want to go to the dealer yet, because its emissions deleted, tuned, and lifted. I don't really want to hear their bull rhetoric.

I have unplugged the ABS sensors for a few minutes while running, plugged them back in and its gone away for a period of time, but now its back again.

Just trying to figure out what the problem is and see if its something I can just fix myself.

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Ford Super Duty (1999-2016) :: Stalling Under Load / Intermittent

My current truck is an early 99 F250, 7.3L diesel, CC 4x4(manual shift transaxle) auto transmission. It is basically stock, with the exception of a hutch/harpoon and a new fuel pump over the winter, an AIS intake. I have a magnaflow exhaust kit in the garage along with bellowed up pipes but have not installed them yet.

Here is my issue. Several times over the last 2 years, the truck will pull a load, or long trip, and with complete randomness, the engine will feel like it has shut off, there is usually a jerk or two, and the truck "restarts" itself and continues on like nothing happened. Last year we drove 1.5 hrs from home with the boat in tow, driving up Snoqualmie pass, and it died completely, no restart. We had to be towed home. It started right up at the shop, so no real clue of what happened.

When this happened, I had the fuel system checked for pressure and replaced the engine fuel filter, and all was good. I also had the Cam position sensor replaced/updated to the new grey sensor. Shortly after, I had the minor jerk/stall occur again, so I replaced the fuel pump and did the hutch/harpoon mod to ensure there wasn't an intermittent fuel pressure loss and that the in tank filters were not clogged.

Last weekend, i pulled my boat to Oregon, and the same "hiccup" happened as I was about 1.5 hrs into my trip. it was fine after that the rest of the 4 hr trip. We also drove back the same route and had no problems.

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Ford Super Duty (1999-2016) :: Grumbling Sound When Under A Load

50 V10... How to tell if the grumbling sound when under a load is the posi plates? If so, how to replace them.

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Ford Super Duty (1999-2016) :: 2008 - Overheating Under Load

I have a 2008 powerstroke. Dpf and egr have been fully deleted. SCT tuner seems great and have had no issues since installed 6 months ago. I recently hooked up to my camper and headed up a mountain pass. As soon as I started uphill the engine overheated. I allowed it to cool and tried again with the same result. Eventually had to unhook and have another 6.4 (this one being a 2010) pull the trailer the rest of the way. Haven't had any heating issues since unhooking.

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Ford Super Duty (1999-2016) :: 2000 F250 - AC Just Blows Hot Air When Turned On

I just bought the truck and the ac was working and now out of nowhere when you turn it on it just blows hot air so I just assumed it was out of free on so I bought an ac pro but that did nothing.

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Ford Super Duty (1999-2016) :: F250 - Fuse 20 Blows When Trying To Start

The truck starter and radio would magically turn on and off after the first rain, it was hard on the starter and I had to replace the starter and the cause of that problem was the vacuum line coming from the brake booster running over the top of the wires in the 4 plugs attached to the driver side fender. It rubbed through exposing the wires and got wet connecting them. I cleaned them and put the electrical tape silicone and then it has been working fine for a couple months.

Now every time I try to start fuse #20 blows. So far I have traced the wire that goes through fuse 20 through the firewall being the blue wire with a orange stripe on it it goes through the top plug upper left most wire. From there I followed it through the 4 wheel fender plugs the furthest plug from the firewall still being the blue with orange stripe. If I unplug that plug and try to start the truck it won't start but the fuse does not blow.

I then followed that wire all the way to the neutral safety switch. I hate tracing wires. (About 8 hours so far). I am thinking neutral safety switch. Also another thing I am thinking is weird is that blue wire with the orange stripe is grounded when the safety switch is plugged into the transmission and if it is unplugged is is not grounded. And I don't think it is supposed to be grounded because that is the hot wire when the key is in the start position.

Details about the truck : 1999 f250 diesel 7.3 super duty automatic 4x4 dated 4/99

I have taken pictures of the plugs and wires I was going to post it but don't remember how.

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Ford Super Duty (1999-2016) :: 2005 - Heater Blows Cool Air At 20 MPH?

So my heater works when I'm rolling down the highway. When I'm at about 20 mph or less it blows cool air. Also when it's just idling it blows cool air. What I might have an issue with?

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Ford Super Duty (1999-2016) :: Power On And AC Blows When Shut Off The Truck

My truck is a 2000 f350 with a 7.3 init but when I shut it off and open the doors the power is still on in the truck and ac blows then shuts off. Relays are going crazy and I can not find the problem.

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