Ford Super Duty (1999-2016) :: Intermittent Chugging Noise From Front End


Jul 17, 2015

Driving home tonight and heard and intermittent "chug chug chug" noise from the front end. Seemed to start after hitting a bump, then once I stop the truck, it goes away until the next bump.

2005 F350 fx4 CCLB 6.0 ...

Brakes were just replaced, one warped rotor and new calipers. I checked each tire and no signs of rubbing, no excess heat, no pulsing in the brakes or while stopping. Just had all new Moog problem solver ball joints, tie rods, and drag link installed less than a month ago. U-Joints are good, Spicer brand.
No loose parts, nothing with any play, no signs of wear anywhere that I could see, and the truck doesn't seem to drive or handle any differently. No jerking, wobbling or pulling that I could tell.

Here is a video : [URL] .....

Also, I have four new Bilstein 5100 shocks on the way since mine are pretty well toast, if that would make a difference. The truck definitely has a lot of bounce over bumps, almost floaty. And you can easily push down on the front tow hooks and watch the front end just bounce up and down a few times....

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Ford Super Duty (1999-2016) :: 2002 F250 - Intermittent Noise Coming From Front End

I have a 2002 F-250 7.3. I was driving home from work on Tuesday (highway), I heard an intermittent noise coming from the front end, sounded like a rubbing/grinding noise. Yesterday on my way to wok, same thing, on and off. Yesterday on my way home the noise was constant, didn't go away. The noise comes at about 45mph and stays until I'm back under about 45mph, so mainly just on the highway. I put the truck in neutral and let off the pedal and the noise is still there which tells me it isn't engine related.

Yesterday after work I jacked up the front end, spun the tires, no noise. No play in the tires top/bottom or side/side. Took the tires off and what I did notice is the right axle u-joint is shot. I am hearing the noise in 2wd so I don't know if its the u-joint that's making the noise. Could it be a bad wheel hub bearing? Is it the u-joint? Maybe needle bearing??

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Ford Super Duty (1999-2016) :: Intermittent Grinding In Front End When Going Over Bumps / Stops When Switched Into 4wd

Long time reader and first time poster, first off the truck:

1999 F-250 super duty
130,000 miles
not lifted
stock minus warn premium manual hubs ... v-10

For the past couple of years now I have had a strange grinding noise which is coming from the front end of my truck, it sounds an awful lot like if i was driving over one of the strips on the road that is made to warn drivers they are veering off the road. It first happened a couple of years ago and I took it into les schwab to have them check everything out, of course it never made the noise for them while test driving and after a visual inspection of the front end no conclusion could be made.

After about a month it completely stopped making the noise when going over bumps and i thought that "hey maybe it fixed itself!" well it did not, about 6 months after no strange noises at all it started to happen again, and once again it stopped. Now after about 8 months of it not happening it recently started again and i am determined to figure the problem out this time, it doesnt seem to be any worse of a noise or vibration but is the same as when it first started about 2 years ago. It stops when the vehicle stops, or when i switch it into 4 wheel high on the dash.

After taking it to les shwab again a few days ago they found no problems in the front end, no wheel play or noises when making tight turns (possible signs of bad wheel bearings?) and overall everything checked out well and said that the hubs do eventually need to be replaced in these. 2 days later I took it to 4 wheel parts for an inspection, after all of 10 minutes of driving they assured me that i needed new hubs and that was the cause of the problem, after installing the new hubs (warn premium manual hubs) the problem seemed to be fixed.... 3 hours of driving after the istall and no problems! Until today when I ran over a sewer drain and sure enough the grinding came back, flipped it into 4wd with a quick flip of the switch and no more noise.

I found a few similar on this board before but with no definitive solutions..... Possibilities that I have heard of that would cause this:

-- spindle bearings
-- wheel bearings
-- auto hub hydraulics
-- stock hubs (replaced)

Again this truck is all stock minus the new hubs, taking it into shops has proven to be a giant hassle because it never seems to make the grinding noise while they drive it so they check for wheel play and tell me everything seems fine.

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Ford Super Duty (1999-2016) :: Intermittent Wobble As Front Driver Side Wheel Is Going To Fall Off

Had the death wobble a couple of months ago. Changed all shocks, steering stabilizer to bilsteins; new tires (stock), ready lift stabilizer(stock, no lift) had it digitally aligned. All was perfect. Until my new intermittent steering issues. It appears to happen when making a 90 degree turn, say a right or left onto a perpendicular roadway. As truck straightens out, you'd think the front drivers side wheel is going to fall off(you'd think the lugs are missing).

Pull int a parking lot, drive in a few circles, and all back to normal. Can't replicate every time, force for s few days with no issues, then it might happen again. Other intermittent issue is sometimes, again out of no where, truck will pull and track to the right or left. Pull the steering wheel the opposite direction, it'll track the other way. Again, pull int parking lot, do a few figure eight circles and back to normal. Alignment shop and regular mechanic say everything is tight, ball joint look fine.

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Ford Super Duty (1999-2016) :: Running Rough - Chugging Just Off Idle?

V-10 running rough at idle, chugging. a problem has developed with my 2004 E-350 V- 10 after having a new fuel filter installed and the induction service done . Picked it up from a local shop and it was running rough after bringing it in when running great! I figured maybe it fouled a plug or something so I drove it home but it didn't improve so I brought it back and had new plugs installed. It is still running rough and wanting to almost stall when accelerating from a stop and the shop cant figure it out , not showing any codes.

I'm thinking maybe they caused some type of vacuum leak that is so far undetected. The killer is it came to the shop running great !!

No other problems with the vehicle, I drive it every day and have owned since new. 278,000 on it now and it has been the best vehicle I have ever owned.

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Ford Super Duty (1999-2016) :: Intermittent Moaning Noise Coming From The Wheels

A few months ago I bought a used 2006 F350 superduty with manual/ auto 4x4. For the last few months I have had an intermittent moaning noise coming from the wheels. It happens when going at slow speeds (under 30mph) I have checked all calipers and made sure none were frozen. Brake pads have at least 75% life in them. I put the truck in neutral to spin all tires by hand and try to replicate the sound.

The front seem to spin easy. The drivers rear will spin but is hard to move and the passenger side I can barely move (I'm assuming it's because it's the drive tire? I believe it has something to do with the rotation of the tire because when driving it moans in intervals. Like it's at a certain point in the rotation something is rubbing. How to troubleshoot further? When going through parking lots it is quite noisy and I can feel the running in my brake pedal.

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Ford Super Duty (1999-2016) :: 6.0 EGR Bypass Now Blowing Coal / Chugging When Stop At Light

I have a 6.0 f350 and had a bypass done on the EGR... Still there just bypass done... Ran great for about a week and then yesterday starting blowing black smoke and chugging when I stop at light or stop sign... Is it possible something came loose..

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Ford Super Duty (1999-2016) :: Bad Fuel / Truck Started Chugging And Eventually Quit

I had a can of fuel at home that had been siting around a while but I put it in my 02 F350 with the 7.3. hind site being 20/20 I shouldn't have done that. The truck only made it about 2 miles then started chugging and eventually quit. So I pulled the truck home and this is what I have done so far. I assumed that I had bad fuel so I started with a new fuel filter. I did notice that the fuel in the bowl was a milky white color. Not sure what that means. But the new filter did not work as the truck will not start. So after reading some other posts I decided to drop the fuel tank and clean everything.

I did that including cleaning out the 2 screens in the fuel pick up. After re installing the tank I put new clean fuel in the tank and primed the truck. But before starting it I drained the first amount of fuel out of the filter bowl just to make sure I got all of the bad fuel out of the lines. So after doing this I put a new filter in and primed the motor again. I appear to be getting good fuel pressure and the fuel looks very clean now at the bowl. But the truck does not even attempt to start. It turns over just fine but will not start. Some advice I can get before I have it towed to a shop. Also, the truck currently has 305,000 on it and has run great up till now.

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Ford Super Duty (1999-2016) :: 2006 F250 - Intermittent Loud Chirping Noise

I have a 2006 f250 lariat 192k no mods except k&n filter everything is stock. I have 2" pro comp level kit and a scan gauge 2 nothing fancy! Well the other day I noticed my truck was chirping like a Chirp chirp chirp...... Chirp chirp...... Chirp chirp chirp! It goes up and down with the rpm's but it's comes on and off only when the engine is up to running temps the belt does squeak during warm up but I don't think that's it, it's coming from the back of the engine I'm sure of it because I used a paper towel tube and listed right in the turbo hpop area on top of the engine but it's too hard to tell I can't find exactly where it's coming from, some people I've had listen think it's a belt or pulley or tensioner! But I'm not sure if it is because I've sprayed water, and wd40 on the belt and pulleys with no change!!! I'm afraid it's a lifter or something inside the engine yet it's too loud and pronounced to sound like it's coming from the inside! I'm just lost!

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Ford Super Duty (1999-2016) :: 2005 F250 Started Chugging And Check Engine Light Came On

I have a 05 f250 with a 5.4 I'm having issues with I was driving along the truck started chugging along and the check engine light came on so I checked it with my bully dog the codes that came up were p0192 which is fuel pressure sensor circuit low the next one is p0452 is evaporative emission pressure sensor switch low also came up with p0191 tonight haven't dug into that yet.

I change out the pressure sensor switch from a buddies truck didn't make a difference put my sensor in his truck his worked fine I clean the throttle position sensor and The maf also put a new air filter on not throwing a misfire code but seems like it may be. A little background on the truck it's a 5.4 3valve with a bully dog tuner, mufflers been removed added straight pipe mechanically that's all that's done

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Ford Super Duty (1999-2016) :: Front End Noise While Driving In 2WD

I have a 2000 F250SD 4x4 that has developed a nasty front end noise. I originally thought it was a suspension issue (seems like bumps in the road cause the noise but not always, turning does not cause it) but everything seems good. Steering is tight and there is no 3 and 9 oclock movement. Ball joints also seem good with no 12 and 6 movement. I have jumped up and down of the front bumper and cant recreate the noise either, removed the sway bar and the noise is still there. The only strange thing I notice was that with the truck in 2wheeldrive and the hubs unlocked I can turn the front drive shaft and the drive's side axle spins but the passenger side only turns intermittently. I'm sure this isn't right so I'm looking for diagnosing the cause. Since none of these parts should be moving while driving in 2wheeldrive could this also be the cause of the noise?

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Ford Super Duty (1999-2016) :: Grinding Noise From Front?

1999 f250 super Duty V10... I am having some problems with switching out of four wheel drive. S, when I flip the switch back to 2 wheel drive everything, seems ok at first, but within a mile or two I will hear this grinding coming from the front that sounds like the gears aren't completely disengaging. The inky thing that prevents this grinding from happening is switching back into fire wheel drive and keeping it there. What might be causing it to not stay disengaged ?

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Ford Super Duty (1999-2016) :: Rubbing Noise Right Outside Front Window

I drive a 2014 F350 Platinum SRW. No matter how fast i go, there is always a rubbing noise & i can hear it right outside my front window. Its annoying & loud. The mechanics told me it was my dust seal on my front axle but they changed it & its making the same noise even worse than before.

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Ford Super Duty (1999-2016) :: Knocking Noise On Right Front When Hit A Hole

Have a knocking noise on my right front when I hit a hole or when the wheel comes up like when I turn I to a drive way that has a little hill the right tire hits and I hear a popping Boise sounds like its under the truck but I can't place it? I have a 2003 f250 crewcab 4x4 with 6.0 and 6inch lift with 37 inch tires....

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Ford Super Duty (1999-2016) :: Front End Noise When Turned Left Or Right

2012 F450 Dually King Ranch 4x4 - I have read many threads on front end noise. I started hearing a noise when I turned left or right and then slowly run over a speed bump. I listen to music at an average sound and I picked up on the front end noise. For some reason you can hear it in the driver seat better.

Anyway I took the vehicle in and the mechanic said he didn't hear anything. I thought, he forget his hearing aid today? I have this expensive warranty plan that would actually cover a few items in the front end but Ford is claiming they don't hear anything.

In their defense I have figured it out why. When the temps are below 40 the noise gets louder and I think by the time they looked at it (8 hours after I brought it in, 5:00pm) the day was warmer.

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Ford Super Duty (1999-2016) :: Loud Squealing Noise Off And On In Front End

I have a 99 f250 4x4 super duty. Just started getting a loud squealing noise off and on in the front end. Changed the ujoints and axle seals on both sides. They where all in bad shape. It still makes the noise off and on while in 2wd. If I lock the hubs in it doesn't. What it could be ?

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Ford Super Duty (1999-2016) :: Clicking Noise From Front Axle

I have a slight problem and don't know how serious it is. I own a 2003 F350 with a lift kit. After my drive shaft shattered last September. due to a U-Joint a clicking noise started up in the front axle area after we locked the hubs so we could crawl it down the road out of traffic.

What would be the likely causes and how much would a typical repair/replace cost?

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Ford Super Duty (1999-2016) :: Noise / Vibration That Periodically Comes From Front End

I've been chasing a noise/vibration that periodically comes from the front end of my '99 F250 SD. Quick & dirty of it........basically while cruising 55-60 down the road, sometimes when I hit a bump in the road or go over some railroad tracks or something like that I will get a grinding/vibration from what sounds like the front drivers side wheel. Best way to describe it is it literally sounds like my wheel is running on the rumble strip on the edge of the road at road speed. It will fade in & out a little & last maybe 5-20 seconds & eventually quite until some time farther down the road if I hit another bump. Doesn't happen all the time, just randomly.

So far to try & problem solve I have lifted the front & spun & kicked & wiggled & pulled on the wheel to see if I can feel or hear anything & everything seems solid. I have pulled the wheel off & looked the whole hub & wheel bearing over & everything seems fine. I have even pulled the 4x4 lockout out & inspected everything in the lockout & inside the wheel bearing & can't find anything that seems to be bad. (My original thought was that the Warn hubs I have might be messed up & the hub is trying to engage while driving down the road & that is the grinding & vibration I'm feeling.).

As mentioned above I have Warn manual hubs, I just replaced the wheel bearing last summer (only have about 10,000 miles on it), & all the seals & ball joints were done about 3 years ago.

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Ford Super Duty (1999-2016) :: Front End Noise When Turning Left

Last couple drives I have noticed some front end noise on the left side. Back in May I also noticed grease all over behind the rotor. I believe this is the grease inserted via ABS hole into the unit bearing. I do not hear the needle bearing crunching while driving and did not here it in May either. I also attempted to move the unit-bearing up and down thinking the axle seal was toast but it seemed solid at the time.

Today I hear some noise while turning left which lead to the pictures below. Wet side is Driver side, dry side is passenger. Tomorrow morning I should have some time to take a look at this more in depth. Passenger needle bearing was changed last year and no issues since then......

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Ford Super Duty (1999-2016) :: 2013 - Front End Noise While Going Over Bumps?

My 2013 f350 long bed diesel pickup has a noise in the front end when going over a bump such as a curb at low speed. It will also occur if turning onto a side street that is at a downhill grade. The vehicle has 4000 miles and is just at one year old. The noise sounds like a shock housing scraping on the shock or a very dry and rusty bushing. It also sounds similar to the anti-lock pulsing. I have had it to the dealer twice and they can not find a problem. The noise is very loud and easy to hear. I have gotten under the truck and looked around to see if I can find any evidence of rust and do not. Sometimes if I have my foot on the brake pedal when the noise happens I feel the anti-lock pulsing.

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Ford Super Duty (1999-2016) :: 2012 - Noise From Left Front Brake

2012 F-250, it sounds like a rock or something in my left front brake cover?? I only hear it when I come to a stop or just start out, sounds like a stone or something coming to rest like if you had a stone in a drying machine coming to rest when you shut it off. But I don't hear it at all over 10mph?

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