Ford Wiring/Electrical :: 1999 F150 - Battery Light Came On


May 2, 2013

I have a 1999 Ford F150 6 cyl. 4.2, 2 WD with 160,000 miles. Replaced the battery May 2010.

Today battery light came on. Battery gauge did not look like it was discharging. Had battery checked they said it was a little low but OK. Then they continued test and tried to check alternator, test stopped and they said something wrong with alternator most likely.

I took alternator out and had it bench tested. They said it was OK, putting out 98 amp on 95 amp alternator. They said check wires, grounds, harness, connections. Checked connections and wires as much as possible, reinstalled alternator, light still on.

Have not checked fuses yet. Was told to start vehicle, disconnect positive battery cable and if engine continued to run alternator was good, if cut off alternator was bad and to replace. Should I try this and is it true?

What is the part on the fire wall that is between the alternator and the battery that the wire connection runs through? Can it be bench tested/checked?

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Start out, drive about 20 minutes, get on the Interstate and the battery light comes on 2008 F 150 5.4L 4X4 - 57K miles..... get to my destination, went about 20 miles, turn around to come home, without turning the truck off because of the battery light being on and I notice the charging gauge drifting down to the left, get back on the Interstate and the wipers are slowing down and lights on the dash are dimming.....go around 15 more minutes I lose all lights on dash, wipers, defroster everything, charging gauge is now pegged all the way down to the left and the truck is starting to act up running like crap so I barely make it off the Interstate and call a flatbed, I guess I was about an hour into the trip ..... battery is only about a year old and it started fine that morning and the day before when it was about 12 degrees ...... dealership had the truck, just gave me a call and said they can't find anything ?? ..... never a days problem since I bought it new in late 07' ....

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Ford Wiring/Electrical :: 1999 F150 - Battery Draining From Full Charge To No Start In 1 To 2 Days

My neighbor's kids truck battery drains from full charge to "no start" in 1-2 days. 1999 Ford F-150 w/ 4.6L engine. He has already.....

1) Replaced the Battery.
2) Replaced the GEM module.
3) Replaced the Turn Signal Relay.
He did all this before I looked at it....

I checked the following....

1) Truck off, doors closed, hood open... Amp meter shows 3.6 amp draw. When 1st hooked up, shows 4.2 amps... after a while drops to 3.6.

2) To isolate the draw, we pulled fuses while checking current draw at battery.

a) Under Dash fuse Panel. (Yes, with door closed) We remove fuse #15 "stop lamp switch, speed control, brake shift interlock, ABS, PCM,GEM, RABS test connector". (Really... couldn't be more stuff?)
b)Under the hood is another fuse box (drivers side). We remove Fuse #103. "Junction Block Battery Feed".

3) Found that if we remove the #15 fuse under the dash with the door opens, all interior lights flash on/off at about 1 second intervals... weird.

4) Again, another weird one... with the fuse #15 removed and door closed, the "ABS" indicator and some other indicators and dash lights are staying partially lit... not fully lit.

5) The only "aftermarket" stuff i can see is a dealer installed trailer brake system. Wiring looks professional and disconnecting it does not remove the amperage drain.

I'm hoping that one of you wizards will give me the "slam dunk"... if this happens, it must be that. Can I be so lucky? And, yes. I have my own '06 F-150 that i absolutely love. 6-cyl., manual trans, stripped down without even power door locks... my kinda technology.

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My center brake light went out a month ago. Thought it was the bulb so replaced that, still didn't work. Checked the fuse and its not broken so my guess was electrical?

Hasn't come on once that I know of but I was randomly walking behind my truck and the light was on. Truck was off lights were off and key wasn't in the ignition.

Went and turned my truck on and turned the lights on and the cbl stayed on. When I switched my lights off it went out and stayed out.

Now I'm definitely thinking wiring but not sure where to start fixing?

Oh and it's a 1990 F150 XLT

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I've checked and clean every connection that i could find. I haven't removed the center console yet to check the module. I did buy the truck last fall as a winter/work truck. The issue started a couple of months after i started driving it. Not sure if the module would just go bad.

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My fuel gauge indicates empty at all times. The first suggestion I received was to replace the sending unit in the gas tank. I did that but the gauge still indicates empty.

I tried the HEC Dealer test mode and I now know that FUEL reads 255. Which should be an 'open' state. The connector near the fuel tank does appear to be making good contact, so my suspicion is a broken wire somewhere between the rear of the truck and the front.

I tried following the wire on it's way towards the front of the truck, but I quickly loose sight of the wire as more branches enter into the wiring harness. Where does this wire end? Does it terminate in the engine compartment, at the instrument cluster, somewhere else?

I just can't figure out how to narrow down where the break in the wire might be. Or am I chasing down the wrong root cause?

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I also have a minor issue with the turn signals... Fronts work, no rears. The left turn indicator light on the dash does not come on but the right turn one does. All my "primary lights" (markers, tail, headlights) work fine. I have not yet tested the brake lights.

Fuses all look good, truck did have some roof leaks. I've done some research, does this sound like the dreaded voltage regulator issue for the gauges?

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