Ford Wiring/Electrical :: 1999 F150 - Fuel Gauge Indicates Empty At All Times


May 29, 2014

My fuel gauge indicates empty at all times. The first suggestion I received was to replace the sending unit in the gas tank. I did that but the gauge still indicates empty.

I tried the HEC Dealer test mode and I now know that FUEL reads 255. Which should be an 'open' state. The connector near the fuel tank does appear to be making good contact, so my suspicion is a broken wire somewhere between the rear of the truck and the front.

I tried following the wire on it's way towards the front of the truck, but I quickly loose sight of the wire as more branches enter into the wiring harness. Where does this wire end? Does it terminate in the engine compartment, at the instrument cluster, somewhere else?

I just can't figure out how to narrow down where the break in the wire might be. Or am I chasing down the wrong root cause?

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If the engine does die, the fuel pump does not prime with the key "on" and the engine obviously will not start. If I let the truck sit for about an hour, the fuel pump primes like it should and the engine starts right up. The fuel pump shut-off does not trip and all fuses are good.

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Ford Wiring/Electrical :: 1999 F150 - Battery Light Came On

I have a 1999 Ford F150 6 cyl. 4.2, 2 WD with 160,000 miles. Replaced the battery May 2010.

Today battery light came on. Battery gauge did not look like it was discharging. Had battery checked they said it was a little low but OK. Then they continued test and tried to check alternator, test stopped and they said something wrong with alternator most likely.

I took alternator out and had it bench tested. They said it was OK, putting out 98 amp on 95 amp alternator. They said check wires, grounds, harness, connections. Checked connections and wires as much as possible, reinstalled alternator, light still on.

Have not checked fuses yet. Was told to start vehicle, disconnect positive battery cable and if engine continued to run alternator was good, if cut off alternator was bad and to replace. Should I try this and is it true?

What is the part on the fire wall that is between the alternator and the battery that the wire connection runs through? Can it be bench tested/checked?

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Ford Wiring/Electrical :: 1999 F150 - Battery Draining From Full Charge To No Start In 1 To 2 Days

My neighbor's kids truck battery drains from full charge to "no start" in 1-2 days. 1999 Ford F-150 w/ 4.6L engine. He has already.....

1) Replaced the Battery.
2) Replaced the GEM module.
3) Replaced the Turn Signal Relay.
He did all this before I looked at it....

I checked the following....

1) Truck off, doors closed, hood open... Amp meter shows 3.6 amp draw. When 1st hooked up, shows 4.2 amps... after a while drops to 3.6.

2) To isolate the draw, we pulled fuses while checking current draw at battery.

a) Under Dash fuse Panel. (Yes, with door closed) We remove fuse #15 "stop lamp switch, speed control, brake shift interlock, ABS, PCM,GEM, RABS test connector". (Really... couldn't be more stuff?)
b)Under the hood is another fuse box (drivers side). We remove Fuse #103. "Junction Block Battery Feed".

3) Found that if we remove the #15 fuse under the dash with the door opens, all interior lights flash on/off at about 1 second intervals... weird.

4) Again, another weird one... with the fuse #15 removed and door closed, the "ABS" indicator and some other indicators and dash lights are staying partially lit... not fully lit.

5) The only "aftermarket" stuff i can see is a dealer installed trailer brake system. Wiring looks professional and disconnecting it does not remove the amperage drain.

I'm hoping that one of you wizards will give me the "slam dunk"... if this happens, it must be that. Can I be so lucky? And, yes. I have my own '06 F-150 that i absolutely love. 6-cyl., manual trans, stripped down without even power door locks... my kinda technology.

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I have a locking gas cap cover so i know someone is not taking gas out. I have changed the fuel filter and tried numerous different fuel system cleaners to try and see if maybe the contacts on the float in the tank are dirty nothing has changed or gotten any better. I have checked the wire harness from the top of the tank and followed it up under the hood and found no drop in voltage or cracked or damaged wires. I checked with my multi-meter I used my fluke meter not some cheap one. Don't know if the gauge is reading less or more from getting gas i am thinking it is showing less than what is in the tank. What could be my problem?

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Other than that, I feel confident enough to attempt something such as this. Here is the wiring schematic I am going to use.....

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After just checking other things out with the scan tool. I cleared it and went on... I had to run to the store, later on... I was pulling out of the neighborhood and the gas pedal was a lot more "touchy" and the truck, responded to it and it launched pretty good and blew a good amount of black smoke.

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i have a 1999 rodeo the fuel gauge will drop to empty when you start the vehicle. the warning light will flash. than as you drive the fuel level will return to normal. the dealer says this is a regular problem and he has replaced at least 12 of then this year. i have called isuzu about this problem and they say they know nothing about this and i should have the problem checked out at my local dealership. i guess my question is do i really have to replace the $350 fuel pump.

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Hasn't come on once that I know of but I was randomly walking behind my truck and the light was on. Truck was off lights were off and key wasn't in the ignition.

Went and turned my truck on and turned the lights on and the cbl stayed on. When I switched my lights off it went out and stayed out.

Now I'm definitely thinking wiring but not sure where to start fixing?

Oh and it's a 1990 F150 XLT

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