Golf IV / Jetta IV :: 2003 Suspension Creaking / Clunking Noise


Aug 3, 2014

How to diagnose this creaking/clunking noise in my 03 Jetta TDI. It's only coming from the passenger side, and I primarily notice it at low speed on relatively uneven roads. I can replicate the noise by pushing up and down on the front passenger side corner.

For context, this started after I just recently replaced my front and rear suspension, plus some steering parts. I replace all four struts with Koni yellows, front CA bushings (with R32/TT), ball joints, tie rod ends, front strut bushings and bearings, and passenger side CV axle. In response to the noise, I also just did the front sway bar bushings, which definitely needed it, but didn't change the noise. I also removed the CV axle and re-greased the inner CV joint--to no avail.

Also, when I have the hood open and push up and down on the front of the car, I can see the cup where the top strut nut goes into will go up and down separate and apart from the body. The driver's side stays in line with the body when I try to the same on that side. Also, that cup is tight on the passenger side, whereas it will spin fairly freely on the drivers side. So, this has lead me to think that perhaps I didn't torque either or both of the top or inner strut nuts on the passenger side.

Here's a (fairly crappy) video of the noise/strut cup .....

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I am trying to find origin of clunking noise, but it is difficult to do as there is no visual signs and no excessive movements in any components.

Little bit of details and video. Noise occurs when moving rapidly steering wheel on stationary car with running engine. Not noticeable when at speed. Wheel is not vibrating and cv joints not clicking. Very tiny free movement in steering wheel about 1mm, but I am not sure if that is related maybe a completely different issue there. Mot tester make an advisory note that steering system slightly rough, but its not that useful to find an issue.

[URL] ....

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A while later the drivers door starts creaking again! I went to another dealership and did an oil change while I was away on a trip to Toronto and the service technician said he could lubricate the door gasket and that this will take the creaking away. So he did. Now granted that has taken the creaking away but after some rain and 2 car washes the creaking came back in full swing.

I call the dealership to set up an appointment and they refuse to look at the door saying that as far as they are concerned the vehicle is up to manufacturers specs and that they will need to get a VW rep to look at it. In the mean time I call the vw customer care which tells me that they contacted the dealer and that the dealer beleves that the car is up to manufacturers specifications and that the noise I am hearing is normal and that all the cars have this noise.

Now I owned an 02 Golf GL 2dr and never heard that sound. It's been a month and a half and neither the dealer or vw customer care have called to inform me when the VW area rep. will be coming to have a look at the issue. It looks like I hit a dead end with having my issue acknowledged and looked at. Is this really a standard noise on the mk4 2dr platforms ? How I should pursue this issue ?!? Anything ?!

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Now the front left strut needs replacing less than 2000 miles later again!

The car is pretty fun to drive but seriously...every time it rains i have to replace my suspension. it starts creaking and clunking and rattling literally every time it rains.

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I'm assuming my Strut Mounts (bushings) and/or Strut Bearings have gone and need to be replaced? As the creaking sound really souds like it could be the rubber bushing buckling?...

I just want to be 100% sure this is my issue before ordering the parts. Need to confirm that this noise I'm hearing is bad mounts or bushings? Or is there something else I should take a look at before ordering the parts?

[IMG] [URL]....

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Car is a 2002 MK4 Jetta Wagon 2.0 .....

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Something to get you all in here:

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