Golf IV / Jetta IV :: Car Won't Crank / Start - Faulty Fuel Pump


Dec 5, 2014

1999 Jetta 2.0L manual trans

One day out of the blue the car would not crank or start. Checked and found that fuse #14 was blown and would blow the instant another fuse was inserted. Checked all the typical locations for wiring issues usually associated with the comfort module because it had all the symptoms of a faulty module (the power windows did not work and the fuel pump didn't pressurize the system when the driver door was opened, the alarm didn't set, automatic door locks also inoperable).

I checked the dome light, trunk hinges, rubber boot between doors and body and found nothing. Put a jumper wire into the neutral start relay and was able to crank the car. I then replaced clutch safety switch, neutral start relay and installed new (junkyard) comfort module and the car cranked up, started and everything was working normally again...for about 3 weeks. Then it did the exact same thing again. Fuse #14 was blown again and would blow the new fuse as soon as it touched the terminals in the fuse box.

I reinstalled the jumper wire in the start relay in order to be able to drive the car for the last week, and then last night out of the blue the car would crank, but not start. I turned the engine over several times and could hear the fuel pump pumping and even smell fuel, but no start. 3-5 minutes later after random tries to start, the car stumbles to life as if it wasn't getting fuel, and then drove 10 miles home with no issues. I returned the 'faulty' comfort module Monday and got another one but haven't installed it yet because I fear the same thing happening with this one as the other one.

Last night after I got the car home, I plugged in the comfort module and everything worked like it was supposed to. Can a faulty fuel pump damage the control module? I'm trying to get to the bottom of this and fix the problem and not the symptoms so I'm looking into anything that could potentially cause the problem.

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So I checked the fuel pump fuse, that was good but when I checked if there was current in the fuse, there wasn't. Then I disconnected the fuel pump to see if there was current going through the connector and there wasn't. This led me to check the fuel pump relay. Relay looked good and when I checked to see if there was current going through to the relay, there wasn't. So my issue is that the car is not turning on because there is no current going through to the fuel pump and no current to the relay and fuse.

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Long story short, my car died on me shortly after pulling out of the driveway a few weeks ago. Initially I thought it was my fuel pump because it wasn't priming when I had the key turned to the "ON" position. Here's what I know for sure:

The fuel pump works. It was tested and is not the issue. The relay is good.

The fuse from number 28 is good. There isn't any power at the fuse. The shop has been tracing wires and looking at diagrams and cannot find any breaks in any wires.

The ECU has been swapped for another one. When I turn the key to the "ON" position, the check engine light and EPC light come on, then turn off after about 3 seconds. They do not stay on.

What else could it be? Car in question is an 01 Jetta 1.8T AWD motor code.

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