Golf IV / Jetta IV :: Clutch Pedal Is Rock Solid Hard After Transmission Swap
Apr 30, 2015
2004 Jetta 1.8 bought mainly as a parts car w /204K miles on it. Ran and drove fine, but the tranny had no 1st gear. Tried all sorts of things other than going inside the transmission and figured it is/was a bent shift fork. Clutch worked perfectly. Had another 02J tranny from 2003 1.8, so we swapped trannys. Could not get any response from the clutch.
Start the car in neutral and it won't disengage enough to shift into gear. Start it in gear with clutch pedal in and it is obviously slipping/burning/chattering. Have bled the slave cylinder to no end, have reverse pressurized it into the reservoir , etc, etc. Made up a block off plate to go over the end of the slave actuator and when the actuator is "blocked" from moving the clutch pedal is rock solid hard. Yet, the clutch acts as if the actuator isn't extending far enough. Have swapped out the original slave cylinder with the one from the '03, no change.
Removed tranny yesterday to check the condition of the throw out bearing and pivot and Pressure plate. All appeared fine. Reinstalled tranny and same issue.
View 10 Replies
Advertisement
i i am having trouble getting the quick connect on the slave cylinder to go back in i just pulled the entire transmission and replaced the clutch and now when i try to put the quick connect fitting in the slave it is rock solid and will not go in at all
View 1 Replies
I've done a bit of research both here and on other sites. I originally thought that I had a bad flywheel but I'm not convinced. First I'll give a little backstory. I just installed steel shift forks because one broke and got jammed in the gears. None of the gears are damaged and I assumed that when it slammed to halt, the flywheel got messed up. So anyways, the complaint is that when the clutch pedal is released I start to hear a knocking sound which becomes more rapid with RPM. When the pedal is depressed the sound goes away. This sound seems to be coming more from the driver's end of the trans. The car still moves in all gears so I can't imagine that I put it together wrong.
View 6 Replies
2000 GTI all stock 220K miles
AEG motor
02J transmission
I just swapped clutch on the manual transmission of 2.0L 4 cylinder GTI.
Now every time I start the motor, I hear high pitched rattlesnake sound. It starts about 2-3 seconds after the motor starts.
The sound is coming from center of oil pan or downpipe area but can't tell how high on the motor's long block the source of sound is located at.
Check out the following youtube video. You can hear the sound at 9 seconds and it get really audible around 12 - 14 seconds and disappears around 21 seconds. I can hear this sound for the whole duration of motor running. The sound is not coming from the downpipe cover.
View 6 Replies
My brake pedal is rock hard to press and when I do press it while pushing the push to start, it does not turn on.
View 8 Replies
I have 2011 SE, it won't start at all. The car won't start all thou all electrical are working (radio, NAV, Dashboard) but when trying to press the break pedal is hard as a rock. Dashboard computer at times tells me to press the break pedal - but it wont start, it actually turns off when i press the break and hit the start button. It happen twice before was able to start it within couple minutes.
View 24 Replies
I have a 1997 F250LD 4WD. I was driving and came to a stop light. I hit the brakes and the pedal was rock hard with what seemed to be very little travel. I pushed hard to get to a stop and the abs activated and I came to a slow stop. This has happened about 3 times over the last 1000 miles of driving. I see no ABS or Engine lights. Most of the time the brakes are normal. Pads are fine, fluid is fine. Brake booster seems to work fine, pedal is not mushy or hard to press other than the 3 or so times this has happened. Once this happens I can let off the brake and everything is normal. I have not found any vacuum leaks.
View 6 Replies
Have 65k now..OEM breaks. Never an issue.. going along today had to make a fast turn left into a parking area. Hit the brakes doing about 50 made the turn. Slowly found and kept rolling to a parking spot. Went to apply the brakes and found the pedal was rock hard. The truck kept rolling slowly. Pure luck I was were I was.. I tried to shut the truck down and restart. Still rock hard pedal in up position. No breaks.. not enough to stop at idle. Checked the brake fluid and it was fine. Went inside the store to grab the delivery and when I came back out I tried to work the pedal down.. I felt some give.. put it in reverse to check it out..(couldn't go ahead no room.) slowly the breaks came back. Has been fine since.. driving all over town today. No codes or engine lights.
View 14 Replies
So since I bought the car several months ago, I have been noticing something about the braking. Every time I get in the car the brakes are ROCK hard until I start the car, this seems abnormal to me, I never experienced this. That is not the only problem, when I am driving down the road and go to apply the brakes there is a hesitation which causes me to press harder and then the brake kind of slam on. I know its under warranty but I hate taking my car to the dealership so I'd like to know first that its a legitimate problem before I take it to VW. I know about the Hill assist, this isnt part of the issue.
View 24 Replies
I just finished installing a new clutch kit on my 2003 Jetta Wolfsburg Edition 1.8 and I have absolutely no pressure on the clutch pedal, I am pretty sure I installed everything correctly. How do you bleed the clutch lines, how do you know if the slave cylinder is bad. When i push the clutch pedal it just goes to the floor with absolutely no return.
View 4 Replies
2003 Jetta, 1.8T, 5spd, stock, 129k miles. I am working on a friends car and his complaint is the clutch pedal occasionally sticks to the floor and during this sequence it is hard to shift gears. I removed knee bolsters to inspect under the dash and found all linkage straight, all plastic parts/springs in place and no fluid leaks, I removed slave cylinder from bell housing and found smooth operation and no leaks. I guess I could replace both but I am wondering if there is a common issue. My searches have found broken plastic parts, bent push rods and leaking cylinders.
View 4 Replies
My R has been giving me some trouble lately. First I had some issues, I thought were clutch related.
-A loud clunk when releasing clutch pedal (only when engine running) and sometimes when depressing it too.
-Randomly changing clutch biting point when driving hard. So e.g. when revving through 1st and 2nd gear the clutch would bite much lower than usual. (This was so weird.)
-Whistling sound when changing from 1st to 2nd gear.
Replaced the clutch, flywheel, pressure plate and the TOB and bled the system several times. Also new solid DLI motor mounts and new oem dogbone mount.
There was some side-to-side play on input shaft that I was told is not a big deal. Also this gearbox has always been much louder than other cars Ive driven.
Now that weird changing clutch biting point is gone but other issues are still there. And now, because of the lightweight smf and the motor mounts the gears shatter and whine so much more on low revs and during engine braking. I know 02m s tend to do that but its so loud I am a bit worried.
View 5 Replies
03 Jetta. The cruise has not been working. Turning cruise on and off works fine as light comes on on dash. Brake pedal switch was replace about a year ago, and I don't think that is the problem because when this was the car would actually go into limp mode.
Just checked the clutch pedal switch by jumping the plug (This was the blue switch lower on the pedal), and still no cruise function. I'm really leaning toward it being the "set" switch/button on the steering wheel as this just feels kinda broken. Did I test the clutch pedal switch correctly? Any other reason the cruise would stop working?
View 9 Replies
I have a 2003 Jetta GLI. Thus morning driving into work my clutch pedal stuck to the floor. I was able to pull it back it and make it to work, but when i got to work i noticed fluid dripping from underneath my car.
View 4 Replies
So last evening, I went to start my car and the clutch pedal went straight to the floor with no resistance. Car started and was extremely hard to get into every gear. Felt like the only thing pushing the clutch pedal back up was the spring underneath the pedal itself. Clutch pedal was 100% just the day before. Got the clutch line bled (vacuum bleeder) and it worked fine again.
Any clue as to what could caused this overnight?
Its a AWP 1.8t jetta with ASR.. I believe I came across something about a revision in the hydraulic line but I'm not sure.
View 3 Replies
I changed my oem clutch in my mk4 golf 2.0l with a stage 1 ecs tuning clutch kit. Lightweight flywheel, clutch disk, pressure plate and throw out bearing. But since I have my clutch pedal has been less stiff then usual. I like my clutch pedal as stiff as possible but it just isn't I bled off the slave cylinder. When I was done no air was coming out but it is still way to soft for me. What should I do next??
View 6 Replies
I currently own an mk6 gti with a manual trans... as of late I've been noticing a rattling noise when the clutch pedal is not engaged.. once engaged the rattling stops completely .. it seems to be getting louder and louder .. I am worried this could eventually turn into something worse than just a rattling noise .. i had a friend mention it could be the "throwout bearing" ..
View 9 Replies
I have a 2005 VW jetta 2.0 engine 5 speed. Just replaced right control arm spark plugs wires and coil pack. I had a misfire only when it rained and it got rid of it! Driving home in stop and go traffic and My car stalls out a hear a bang and my clutch pedal drops to the floor. I had noticed some fluid loss but nothing was low I checked everything before I left work. I finally get it towed but I can not shift to first I can shift to 2 3 4 5 and reverse. I was in first when it stalled out during stop and go traffic while it was in first gear and i had the clutch pressed in. Everything Ive google says it is more than likely the Slave cylinder that is right below the air box. I found some that said it could be the release bearing in the gearbox for the tranny...
View 4 Replies
I am not very familiar with transmissions and clutches, hence I just purchased a used transmission for my jetta 1.8t, i was told that i might as well do the clutch while the transmission is getting done. I just purchased the car two years ago and the guy said that he put a vr6 clutch in. so my question is, what exactly will i need to get for both the transmission and clutch replacement. Like I mentioned, I only have bought the transmission so far.
View 6 Replies
Could my brake issue be related to my transmission problem? Neither are constant. Brake problem= sometimes the brake pedal feels hard, like there's no power brakes (I drove a car once. ..looong time ago. .. that had no power brakes or steering) but it will kick in after a short distance. Transmission prob= seemingly unrelated, is a problem shifting from 1st to 2nd gear. This has happened maybe a 1/2 dozen times, the first time and mostly when in heavy commute traffic and when going between 1st and 2nd gear because of the slow commute speed, but also at other times when not in lengthy slow commutes. When it doesn't shift, the odometer doesn't work (shows only dashes) and an engine light comes on (the sprocket/gear looking one). Usually the transmission will eventually shift and the light goes off.
I read that the brake problem might be a vacuum hose problem? Something about a booster? Is this dangerous? or is it like having a car w/ no power brakes? Going to have my transmission looked at this week. Read on another site about dropping valve seats on this year car. If there's a major transmission problem, I'm wondering if it's worth fixing? I changed, timing belt, water pump, front and rears brakes, tires. 143,000 miles.
View 1 Replies
2001 VW Jetta 1.8t automatic.
Transmission has a hard time going into 1st and reverse. Also some times hits hard going into third. I have a CEL for a vehicle speed sensor? Was wondering if it's not the VSS but maybe one of the other tranny sensors?
Separate question. Same car has a rough idle issue. Occasionally stalls but intermittently runs normal always has a low idle around 600 rpm. I have a code for an injector on cylinder three.
VSS code : P0725 - engine speed sensor circuit malfunction
Injector code : P0203 - injector circuit open cyl 3
View 4 Replies
