Golf IV / Jetta IV :: Random EPC And CEL - Can't Communicate With ECU - Doesn't Start When Warm


Mar 31, 2014

So, the very first time it happened was the weekend after I installed my new motor mounts I am not sure if it is a coincidence or if there was something that I touched while installing that is causing the car to act this way. So I notice that it's more common on the wet days even though I have started to doubt this recently as well. The instrument cluster illuminates CEL and EPC for a brief second and the car feels like it looses all power and sometimes even stalls when at idle but then after that goes away it runs like a champ. Also ever since this started happening the car is really hard to start after it sits off for few minutes when at normal running temperature. Right, when it happened I tried to scan it and I thought it was the scanner that was not able to communicate with it but that wasn't it since I have tried over 10 different kinds now( that includes the ones that have scanned my car with no problem before). I did have the CEL to stay on once but I still couldn't scan it and it went away by itself or I have reset it by disconnecting the battery. Its really driving me crazy and I am stuck but not giving up on this car, I love it too much and it's been very faithful to me so far! I mean there was literally two days recently when the weather was dry when I drove the thing without the random occurrence of EPC and CEL but it still didn't want to start when warm. In fact, one time after work after it has been sunny all day it didn't want to start when the engine was still cold as well.

The things I have replaced or tried so far that have not repaired it are:

*New Camshaft Sensor

*New Crankshaft Position Sensor

*New Purge Valve

*New Coil Pack

*Took off and cleaned my Throttle Body

*Checked with and OHM meter as many grounds as i could find between battery and they all checked good(the main engine ground looks good)

*Cleaned MAF sensor

*New Coolant Temperature Sensor

*Checked that all fuses were good and seated

*Verified that the k-line is good.

*Able to scan the ABS module and radio through vag com so i know its something with the ECU communication

That's all that I can remember as of now. the car went through many stages but here is how it looks as of now.

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I have a 99.5 golf gls with an 02' engine in it. 5 Speed, neuspeed supercharged with a bunch of other stuff done to it.

I've had this issue as long as I've owned the car (3-4 years). Starting the car cold, it usually fires right up and can drive it e, no problem. However, when I get the car up to operating temp and turn the car off, if I immediately try and restart the car it either :

A.) chokes but will fire or
B.) will have a long crank and usually starts hard.

Another thing I noticed is that at low RPM right after the clutch has been engaged, the car seems to almost hesitate like something is holding it back, even if I give it more gas. I have checked my codes with Vag com and the only CEL I have it for not having a post cat o2 sensor (picks up that the heater circuit is unplugged). I also have run some diagnostics on my fuel trim and both long and short term fuel trim are within spec. I tested two different mafs and both were around 2.5g/s at idle. Checked for vac leaks and didn't have any.

I have read that a dead/dying crank sensor can give me the symptoms I have, but I seem to be lacking a symptom where the CEL is on for the sensor, and my car doesn't randomly die when driving. So my question is, have any of you had the same symptoms but no CEL?

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I had also ran seafoam prior to these problems a few weeks before it all started. Next step was new fuel filter. Old one was nasty and black stuff dripped out. That didn't work. So I checked for vacuum leaks with throttle body cleaner. Nothing. Visually threre is nothing wrong under the hood. So today I changed the fuel pump. Went for a test drive all seemed well. Can out of the bank. Then it won't start. So I wait like normally. And it normally gets me home. Nothing. Will sometimes start but if I'm not holding the gas it dies. I don't know what to do. My only other thing I can think of is the coil pack.

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I was told to replace the oxygen sensors in both banks as well which i did.

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2. Cruise control doesn't work (which lead me to the CPS)

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Ordered some new wires for it, since it had 80k miles on it with original wires, I figured why not. The misfire didn't come back.

A few weeks later, same thing happened. Misfires, flashing CEL, same codes. I ended up driving it the 5 minutes to work anyways and figured I'd look at it later after I got off.

8 hours later I started it up again, ran like a champ, no CEL on. The problem didn't come up again for 3-4 weeks.

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I will swap my coilpacks and check if the misfire moves as soon as I can get my hands on an OBD2 Scan Tool.

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Questions :

-Can turning the Crankshaft Pulley affect timing?
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24V VR6

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