Golf IV / Jetta IV :: Right Turn Signal Stopped Working / Low Beam Smoking


Nov 28, 2014

Driving home the other day my right turn signal stopped working. Checked all lights when I got home and the front signal had a constant but low illumination and all the other lights were mostly out as well, very little was working actually.

Pulled the bumper and head lamp tonight. The plastic connector on the low beam was melted and the wires were burnt. The problem was the two brown wires that are sort of routed together. Third wire (grey or another shade of brown depending on headlight manufacturer) was OK.

Headlights are aftermarket, Volx Tuning, < 1 yr old. The rest of the harness inside the assembly looks good- certainly don't see any opportunities for a short.

I replaced the connector and bad section of wire and plugged it back in for a test. All lights were then 100% operational. I removed the assembly to find that the same lamp was smoking again. (I sort of expected this, but had to try.)

Clearly I've got a short somewhere but where do I start? The part of the vehicle's wiring harness that is visible behind the assembly is in good condition. The lamp itself (H7 I believe?) appears OK as well, I don't guess I get so so lucky as to hear those can develop an internal short in the base or something?

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