Golf IV / Jetta IV :: Turbo Attempts To Spool And Gets Stuck Almost Like Sputtering Then Misfires


May 8, 2014

2003 Jetta 1.8T. My car has an issue when you're driving and want to take off. I try to step on it and the car gets stuck. There isn't a CEL and one doesn't flash while it happens. The turbo attempts to spool and then gets stuck almost like sputtering and then misfires. "Sputtering" can last anywhere from a second to until you let off the gas. If you slowly climb through the revs it doesn't do it but if you punch it you're guaranteed to get stuck. I don't have a boost gauge to see if it's spiking but I'm running out of money, time, and options. I've had my car at my normal shop and they can't figure it out and the dealer techs are stumped too. Oil was changed last month and I did a seafoam treatment before I changed the oil.

Mods:

- CAI
- Unitronic Stage 2
- 225 TT DV
- Techtonics 2.5" DP with high flow cat followed by 2.5" straight pipe
- ST Coilovers Maxed out
- Corvette Sawblades 17x9.5 square with 38mm and 33mm adapters. Front and rear tires are different tread, and size. Fronts are all season 205/40/17 and rears are a summer 215/45/17
- Fresh wheel bearings and custom Porsche 930 Chromoly axles

Things that we've tried:

- New MAF
- Flashing back to stock and reinstalling the file as welling as trying lesser flashes (stage 1, 1+)
- New plugs
- New coil packs
- New throttle body
- Boost leak test (no leaks)
- Front o2 sensor
- New crank position sensor
- Throttle body position sensor
- New N75 valve

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It started after a blue spring upgrade. my turbo would not spool until we revved the engine hard then it kicked in and it's kinda worked since then.. it feels like the truck is struggling on acceleration and the boost builds fast up to 30lbs, the EBP seems to be stuck at 21.48psi until your in 3rd then it jumps and I have power again, also the turbo dumps (farts) if I let off even a little until the EBP jumps then no issues. I replaced the sensor and it's stuck at 21.48 all the time.

Now, I unplug it and it jumps between 26 and 28psi, plug in the old sensor while it's out laying on the motor (not installed) and right back to 21.48. I don't know where to go with this and it's my only truck so I need it running. also it was blowing the intercooler boot off at the turbo during a normal acceleration and the turbo spool has a howl to it when EBP is stuck...

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The weird thing is this started happening in conjunction with my monsoon head unit randomly dying. The radio was dead for a while and my battery would randomly die. Then I fixed the radio by reseating the fuse on the back and the problem went away.

Just today I started my car and everything was fine sitting in my driveway. Then I noticed that the battery light was on, and then my head unit died. I turned my car off to try and fix the radio issue and then it wouldn't start back up. Not sure what the issue is.....

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Ford 7.3L Power Stroke (1999-2003) :: Turbo Boost Loss And Engine Starting After 2 Attempts

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So I noticed over the past couple weeks it has gradually been taking longer for the engine to start. Started off by just having to turn the engine over a few more times. Now it has turned into having to turning over the engine for a few seconds, then turning it to off, then trying again. It always starts on the second attempt to start my truck and sometimes really hard where it blows out a little black smoke.

Not sure if this is a correlation to the problem above or not, but I've also been losing boost pressure, and I'm not sure when this started since I haven't been on the highway for a while. I noticed this because this weekend I drove on the highway and saw that I was blowing some black smoke every time I accelerated which has never been the case.

So I check my boost gauge and see that I'm sitting at like 3-5psi when I used to be at around 10psi+. I also noticed when I accelerated the boost pressure would increase like normal but then quickly drop once I stopped accelerating which is unlike anything I've seen before in my truck. I don't seem to notice a huge difference power or throttle response, but then again 95% of the time I'm driving under 40 mph to get to work. So this problem could have started the same time as the starting problem, but I can't say definitively.

What this problem could be, what to check or test?

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Fast forward to now after replacing some parts (hoses, coil packs etc...) and still the RPMs seem a little high compared to my mk4 vr6. On the streets in 4th gear, my car stays around 2200 and on the hwy its probably around 3300 in 5th gear at 75mph.

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Now, I haven't replaced the coil pack yet, simply because it doesn't sound like a coil problem, but I might do it just for the hell of it. New plugs and wires have already been done.

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My plan next is to put everything back together when it's all dry, pour a lil oil down into the cylinders, and crank it while the spark plugs are out. Hopefully any residual water will shoot out, along with the oil/gas, and I can go back to enjoying my life.

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