Golf IV R32 :: Don't Seem To Be Running Smoothly - Thermostat Won't Become Level Until Driving A Bit


Jan 26, 2012

My car has 96,000 miles on it now and I have been having some trouble. 3 weeks ago I was having a lot of trouble cold starting the car. I had the oil changed and the spark plugs. I then had VW replace the black ECT with the green top one and the engine light went off for 48hours then it came back on.

After the ECT was replaced I did not have any trouble starting that car, but the car was not running right. I would put it into second and it will barely move. The thermostat does not become level until 10 minutes after driving it for a while.

I have an appointment in the next few days to have VW look at it. What else could it be?

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Today, while about to take off after stopping at a traffic light my engine unexpectedly died. I noticed that the "red battery warning signal" (something to do with the electrical systems) lit up at this time.

I restarted the engine without trouble but since then I have noticed that the car feels a bit more jerky to drive and is not as stable at idle.
Upon leaving the car, I also noticed a burning smell coming from somewhere in the rear. The weather here is fairly cool so I would rule out high temperatures as the cause of the problem.

I have read the lengthy thread below about people having hiccup issues with their R, but I think it is time to start a new one as that is very confusing and still inconclusive.

From what I have read, there seem to be two possible problems to why engines unexpectedly die or hiccup. 1. Faulty stock ECU, or 2. Faulty fuel pump and canister, or both.

I'd like to know whether people who have similar experiences, who have since

A) reflashed their ECU with an aftermarket one, or
B) installed a new fuel tank/pump from VW - have solved this problem.

My R only has 100 miles on it, and it is very disappointing to know that it is not running as it should.

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A guy at my diesel repair shop put it on his Genesis scope and all it would code is the O2 sensor showed lean, but we could see it switching from rich to lean and so on. I thought vacuum leak, but couldn't find one. PCV valve is good. EGR valve is ok. I changed the fuel filter yesterday and thought it ran a little better, but now has gone back to the rough running. What I can do myself to diagnose this? I do have all the tools and shop.

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I don't know how to put it. It takes so much effort that in a "track" scenario I do not see how this could even be used. Does that make sense?

A bigger a more worrying problem is that on high rpm shifts (5k+) 3rd gear will sometimes grind unless I REALLY slam dunk it in.

This is keeping me from really "driving" the car. My damn Volvo sedan could be romped on harder. It didn't fight me. Is this some crazy EIP thing?

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The other day, I went to start it and it wouldn't start. But I had nothing to do that day so I went back inside and did whatever. Went out about 5 hours later, and it started just fine.

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