Golf V R32 :: Crank Then Sputter And Kick In Occasionally On Hot Days


Jul 24, 2012

Occasionally, on hot days, I go out to the car for lunch and it doesn't want to start. Crank it for like 5 seconds, let it sit, then crank it again and it will "sputter" and kick in. No CELs, no errors that I can find with VCDS.

My door switch is not the problem (the MFD shows the open door, and I am hearing the fuel pump prime).

I do seem to notice it more if my gas tank is less than half full, possibly needs to be lower than that (around a quarter).

Once it's running, it runs fine. I put in new plugs about 5k ago. Car has just over 50,000 miles on it.

It seems like lack of fuel delivery, but I'm not sure why. When the pump primes, could it just pushing vapor up the lines rather than actual fuel? (How would this even happen?) How often is the fuel filter supposed to be replaced?

One other thing to note - once or twice when it was VERY cold (sub zero F), the gas gauge got wonky like something was wrong with my sending unit. It read zero when it had read 1/2 earlier in the day. Haven't had any other issues with it that I can remember. Are the sending unit and pump one piece on this car, perhaps mine just needs to be replaced? (Don't have the Bentley handy right now to check.)

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It occasionally wouldn't start on the first attempt, but it got really bad in the last couple weeks.

I first thought it was a faulty inertia switch or wiring in that vicinity, as at one point after manually tripping and resetting the cutoff switch it would start, UNTIL I put the trim panel back. At this point I think that may have been a coincidence.

I eventually probed the switch and it tests as it should electrically.

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Last Saturday I pulled the relays from behind the radio and cleaned 'em up real nice. Also, just to check another variable I swapped the two that matched.

I'm about ready to change the fuel pump, but I've heard so many people say they did that but the problem was something else. Not only will it costs hundreds of dollars, its cold out and we'll have to drop the tank in the driveway.

In addition to the relay, inertia switch and fuse, I have found some mention of faulty fuel pressure regulators causing issues. I'll pry the vacuum line off in the morning to see if I can detect fuel residue on the vacuum side. (There is some noticeable corrosion on the fuel rail in that area).

I REALLY want to make sure I rule everything else out before spending hours under the truck in freezing weather dropping the tank and changing the sending unit out.

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I do hear the relay clicking behind the radio. (Also, I pulled them again tonight and put a meter to them. With 12V on the primary side, they click and the other side shows continuity on diode check, and about .2 Ohm on resistance mode.)

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