Passat (B5) :: 2003 V6 GLS Would Not Start Without Jiggling Ignition Switch Around


Dec 2, 2012

This problem has been with the car since I bought it in 2004 and lived up north in Yellowknife, NT. Whenever the outside temp got down to minus 20 or so the car would not start. Turn the ignition switch on and all the idiot lights are on, turn the key to engage the starter and nothing. I found out by trial and error that if I let the key turn back to the ignition setting ever so slowly it will come to a point where the starter engages. It takes some trial and error but usually that works. However, if it got to minus 30 even that would not work. I would then have to place an electric heater in the driver's foot well for half an hour or so and then the car would start perfect.

Now I've moved south where it does not get that cold however now the problem is happening even at zero degrees. Yesterday was minus 1 or 2 and car would not start without jiggling the ignition switch around. Today plus 11 and starts as it should. To me it sounds like a mechanical problem with the ignition switch however I don't know.

2003 V6 GLS 4-motion....

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so what does everyone think it is, everything else is normal but the no crank. ignition switch maybe? I'm going to try and pop the clutch after it gets here, i didn't have the room or distance to try it where it was

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-verified the battery had a good charge and that terminals were clean, connections were tight.
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