Passat (B5) :: Random Misfire Only At Idle / CEL Starts Flashing


Jan 18, 2012

Ok. Im going to keep this as short as possible. I bought my 05 passat 1.8t AWM TIP used in 09 with 44k

At around 90k I started getting a Random misfire only at idle. And it would be a different cylinder, not always the same would come back after clearing. The RPMs would be very low like around 840. And i think it should be around 920-960. That seems to be one of the main issues. Everything on the car is stock.

So basically, If my CEL starts flashing, and I clear it, I could drive a million miles with no misfires, but as soon as it starts to idle they come back ( I do have vag-com) and know how to use it for basic functions.

This is what has been done:

July 2011:

Engine rebuild (bad piston rings due to clogged cat converter)
Timing belt Kit (Timing was off 5 degrees!!!)
brand new turbo KO3, and Oil feed line
DV
N75 valve
Fuel Pump
Fuel Filter
Fuel Pressure regulator
MAF sensor
ECU swapped out (old ECU would not go through all steps for Throttle body alignment)

So, after all this and 3 weeks later, I get the car back and it ran great the whole way home. Put it in park waited 5 seconds, and the random misfires came back. So it went back to the shop the next day.

September 2011

These things were done:

Crank Position sensor
Cam position sensor
Compression test ( to make sure he didn't make a mistake while rebuilding motor) Results were Perfect
Leakdown test
Map sensor
Another MAF
2 O2 sensors
Upgraded DV
Fuel injectors
Removed engine wiring harness and OHMed every single wire. Nothing wrong
OEM Coilpacks
3 sets of copper plugs
Throttle body was swapped with 2 others from known working cars.
Trans pan replaced fluid flushed and new trans filter

I have heard this is a fairly common thing on the B5.5 models...

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I have a 2004 Jetta 1.8t 6speed, I recently bought it from a person(my first VW ever) so just trying to fix some things on it, One thing that I'm stuck at is My CEL, it keeps flashing the code P0501 and some random misfire on my cylinders, I have reset it and they keep coming back.

when I put about 10-15% throttle it revs up fine, no misfire or hesitation until the fuel gets cut off around 5500, which is 1k below factory red line, does not hit a thing like the rev limiter where it pegs off the top multiple times just fuel cuts off.

If i put anything above the said pressure the car then begins to misfire and lots of hesitation and that's what causes those codes to go off.

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So really trying to narrow down what is actually causing my engine to hesitate at low rpm.

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Under partial throttle it was revving to 4500 and over 5, had to let of throttle to make the car shift up a gear. I filled up and started the car again performed fine after that however the check engine light was solid now and still on. I went to my local mechanic and he read that code P0300. I changed my spark plugs that day and they were crap the original spark plugs I have 65,xxx on my car now. Car is smooth now. I cleared check engine when i saw him first and it did not come back on all day even before i changed the spark plugs later that night. Why my light was flashing and why my car was acting like that till i filled up?

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So, next I replace the plugs with NGK V's gapped at .044. Better, but not perfect. I noted that the plug in cylinder 1 was darker than the rest.

I read on thread here about regapping to .035, so I tried that. Again, I noted that cylinder 1 plug is slightly darker, while 2-4 have a slight white coating. After the regap, runs great, no misfires, smooth acceleration, perfect...for 24 hours.

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Now its day 3 and similar to day 2. Not since I regapped the plugs has the MIL been on, so the misfires are hard enough to feel, but not enough to trigger the MIL.

Not sure where to go next. The coil packs were replaced last year (35,000 miles ago). The car has 137,000 miles on it.

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I've collected this list of possible things to check, based on this useful previous post:

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Saturday,02,January,2016,17:24:51:53498

VCDS -- Windows Based VAG/VAS Emulator Running on Windows Vista x86
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Data version: 20151216

[Code] ....

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