Passat (B5) :: Temperature Gauge Needle Will Randomly Drop On Dash Cluster


Dec 28, 2007

Last fall I had my radiator flushed and at the same time my coolant overfill canister with built in temperature guage sensor was replaced with a new unit. (The service station replaced the resevoir canister with a new unit in the engine compartment, because they felt the sensor is prone to failing after 7 years.)

Ever since, my temperature gauge needle on the dash will randomly drop (even when the car is up to FULL OPERATING TEMPERATURES) showing the engine being cooler than it out to be. In other words the needle drops signifying to a much lower water temperature. After a period of time the needle will recover back to the normal full operating temperature mark on the dash gauge.

What could cause this? Inside my radiator do I have a "diafram" temperature valve that could be failing /"sticking?" In other words could a temperature valve in the radiator be sticking at odd or random times??? I also notice that my heater does not put out the usual full furnace heat that a Passat is know for. The temperature is about 1/3 cooler now that we are into winter temperatures.
Is my heater core clogged?

Could the new coolant sensor in the new coolant overfill chamber not be working well? This whole situation began AFTER my radiator was flushed, and AFTER I had the coolant reservoir canister and sensor replaced.

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I have a 2003 Passat and the engine temperature gauge will read 190 normally and then suddenly drop to almost zero, stay there for a while then head back up.

I purchased a temp sensor to replace the old but for the life of me I can seem to locate it. I know it's in the back or rear of the engine somewhere.

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A warning message came on stating that the oil level was too low, but when I checked the oil level it was fine, and last night when I was driving with the air conditioner on, I hit a bump and the air conditioner stopped working. I pushed the off button, and was successfully able to make the air conditioner to come back on with out having to restart the car.

The horn has also started to go in and out, and I do not know if they are all linked together by a type of computer or if they are separate.

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Before this started happening, the needle would lie just below the midline when traveling on the highway and just above the midline when driving in town. Yesterday, it was lying between the 1/4 mark and the midline -- much lower than normal. Is this as simple as just replacing the temperature sensor?

My mechanic noticed a month ago that the transmission hoses are all swollen and in need of replacement. Is this related?One more thing, within the last week, the electrical system fails while driving, but just for a second. I can tell because the radio goes out. Once, it went completely dead, then came back on within 2 seconds. It made me think of the alternator, but it seems if that were the case it would go dead and not come back on, no?

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Normally, once the engine heats up, the needle on the temperature gauge doesn't move, not even a little. It sits right under the squiggly lines on the temperature gauge icon. However, on Friday, when I got off the highway, the needle rose into the upper part of the icon, to the part with the thermometer.

As soon as the car started moving, the needle on the temperature gauge went back to its normal spot, so I assumed it was a problem with the radiator fan and I kept on driving, prepared to turn on the heat if the needle on the temperature gauge started going up.

Saturday morning I took the car to a local shop in Jacksonville, and it turns out the engine needed a new fan and a new thermostat.

The first lesson that comes to mind is that keeping an eye on my temp gauge might have saved me an engine. It certainly saved me a head gasket. Since a head gasket or new engine would have been worth more than the car, catching this before it became a problem saved me from having to buy another car.

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