Santa FE SM (2001-06) :: 2002 - Loud Noise From Engine When In Drive


Jan 10, 2016

2002 hyundai santa fe GL2 4 Cyl Automatic ... I noticed that there is a super heavy motorcycle-ish loud noise from my engine when I put it in drive. When it's idle or in reverse or neutral the problem does not occur. but then when I switch it to drive, uber loud noise...which gets louder when I step on the gas.

What has been done so far - replaced spark plugs, ignition coils and plug wires so far...also changed the oil, no fix.

No check engine light at all.....however the battery did die due to someone leaving a light on for days So I am unable to get any code readings.

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Santa FE SM (2001-06) :: Engine Making Loud Ticking Noise - Crank Pulley Gone

Oh where do I start. 2003 Santa Fe, V6 Auto, FWD.

The engine has been making a loud ticking noise lately, starting right after an oil change it seemed. It actually sounded a lot like a stuck lifter, so I had an engine flush done, but this did not remedy the problem. Popping the hood one day it was particularly noisy, I noticed that it sounded like it was coming from the serpentine belt tensioner (or there abouts).

Anyway, tonight, *something* finally gave. All of a sudden I heard a squealing noise, then smelled burning rubber, and my battery light came on, and I lost my power steering. I figured that the tensioner finally gave out.

I turned off the vehicle to see what I could see. A bit of melted S-belt was it. I restarted it, and the belt was turning fine again, but while it was idling, I noticed that the crank pulley was shifting in and out now and then. When it moved inward, the S-belt shifted in as well, and started to rub on the timing cover, wearing a hole right through it! Have a look at the attached photo, showing the grove worn right through.

So I'm assuming that my tensioner was fine, and it was my crank pulley all a long. I'm figuring that 3 thing will need replacing:

1. Crank Pulley (the source of the problem)
2. Serpentine Belt (since it's probably half melted)
3. Timing Cover (can't see that water getting in there would be good)

Does this sound accurate?

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Santa FE SM (2001-06) :: 2002 TD Engine Droning / Humming Noise?

I am struggling to find out any information regarding a droning noise coming from my engine. It generally does it when its just ticking over and disappears when accelerating.

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Santa FE SM (2001-06) :: 2002 - Slight Hesitation After About 15 - 20 Minutes Of Drive

I have an '02 Santa Fe GLS V6 2WD. I am having a strange problem and do not know what it could be. When car is cold, it starts up and runs with no problems. After about 15-20 mins, there is a slight hesitation or studder. RPM's drop slightly and shutters. When i accel, engine studders, then runs fine. This only happens when at idle in drive. At highway speeds there is no problem. What can this be?

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Santa FE SM (2001-06) :: 2002 V6 Developed Loud Knocking From The Bottom End

I have a 2002 v6 petrol Santa Fe which developed a rather loud knocking from the bottom end over the weekend.

To cut a long storey short I have had the best use from this car for a long time and she has served me well so rather than patching her up I have decided to replace her with something new and less guzzley :-)

The reason I have got in touch is because I'm not sure whether to break her or sell as is. I have the space and room to break the car up but understand it will take an age to sell the parts and don't know if this is more likely to raise more cash than just selling the car as is with the fault.

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Santa FE SM (2001-06) :: 2002 Auto - 4wheel Drive Doesn't Shift Into 5th Gear

Have an 02 Auto with the 2.7, 4wheel drive, and it doesn't shift into 5th gear. Can go through the 4 gears with the manual shift, but when just in drive, only shifts up to 4th. At 65mph, RPM's over 2500.

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Santa FE SM (2001-06) :: Grumbling Noise When First Started And Put Into Drive Or Reverse

My 2003 Santa Fe makes a grumbling noise when first started, and put into drive or reverse. The noise seems to be coming from the passenger side of the engine compartment. The noise disappears when the drive train has warmed up.

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Santa FE SM (2001-06) :: 2004 - Clunking Noise In Drive Or Reverse

2004 Santa Fe, clunking noise in drive or reverse. checked brakes and cv joints, replaced drivers front and still making the noise. Transfer case was a little low on fluid but not much. Put up on stands and turn wheels with no noise. Put in drive or reverse while in the air and rear wheels sit still. It is a 4wd so I would think that all 4 tires would be turning. While in the air the front both turn and no noise is made.

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Santa FE SM (2001-06) :: Loud Ticking Noise Under The Hood

2.7L V6 here. It's got a loud ticking noise under the hood that sounds like it is coming from about the middle of the head closest to the front. It's been doing this for a long time now and is finally bugging me. The noise is related to RPMs meaning that as you rev the motor it gets faster (but not really louder). When I pulled the valve cover about a year ago both heads had lots of gunked up old burned oil which I cleaned up as much as possible. It doesn't throw any codes and runs just fine.

I'm about 99.9% sure I've got a collapsed lash adjuster(s). Is there a way to test it without pulling it? Can I pull the valve cover and have someone turn the engine over a few times to check for oil pumping from the lash adjusters? Is there a way to press it and see if it moves without pulling the cams? Any options to try and clean them while still in the motor?

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Santa FE SM (2001-06) :: Loud Grinding Noise Seems To Be Coming From Behind Glove Box

I have a 2002 Hyundai Santa Fe v6. I've had problems with the air conditioning in that it blows hot. Paid around 900 bucks to have a new compressor installed because the mechanic said that would fix it but it didn't. That was about 8 months ago. Still blowing strong but no cold air. About two weeks ago I took the car to a different mechanic who told me it needs a new compressor which would be 900 bucks. I declined that but had the guy do a little work on the breaks. He put new rotors and pads on the front brakes two weeks ago. Now within the past couple days when I start the car up it makes an extremely loud nasty grinding type of sound for a couple seconds then stops. Oil is fine and new. It happened this morning long enough for me to look under the hood and see the fans looked like they were fine, and the loud grinding noise seems to be coming from behind the glove box. It hasn't broke down on me yet, it's just really obnoxious and embarrassing with all the noise every morning.

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Santa FE SM (2001-06) :: Loud Buzzing Noise Coming From DRL Module

I am having a strange issue with this vehicle that the dealership can't figure out but it doesn't surprise since here they are a bunch of idiots there anyways....well here it goes....when i start the vehicle there is a fairly loud "buzzing" noise coming from the drl module mounted on the front right side fender, the module feels like the relay inside is clicking extremely fast but not actually staying on, the drl's do not come on however the high beam indicator on the dash is illuminated. This will go away when i turn on the low beams, but i still have no high beams. There is a slight flicker within all the interior lights and headlights which leads me to believe there is a ground issue. I am unable to obtain any schematics for this part of the electrical system to be able to back probe and try to isolate the issue.... The vehicle seems to be fine as long as you turn the low beams on as soon as you start it other then the slight flicker in the lighting inside and out.....

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Santa FE SM (2001-06) :: Engine Stumble At Idle While Sitting At A Stop In Drive

Once warmed up, while sitting at a stop in Drive, there is what feels like an engine stumble every so often. Good guess is every 45-60 seconds, so it only happens once, maybe twice at long stops. There is a sudden change in pitch the engine, and the car - for lack of a better term - shudders. The thing I have noticed is that when it does this there is no indication anything has happened with the tachometer - RPMs hold perfectly steady. Additionally, there is no shudder when sitting in park or neutral, only drive.

I initially thought it might be an ignition fault, so when I replaced the balance shaft belt I also replaced the crank sensor. No change in behavior. I did some googling, which suggested the issue might be related to the EGR not closing properly. I changed all the vacuum hoses and removed the switching solenoid to test - it seems to be doing its job. I have not removed or inspected the EGR valve itself. However, because there is no symptom in engine speed and the sensation doesn't happen in park or neutral and only happens when warm, I am starting to suspect the transmission itself is the culprit - I can imagine if the torque converter quickly engaged and disengaged - and a little power made it to the wheels - the same result would happen.

There is nothing else odd about the engine or transmission. No codes. Runs like a top. Transmission always shifts perfectly. Fluid was changed two years ago, about 15,000 miles. What came out looked good as well. I'm okay with replacing EGR components, but I don't want to throw money at the problem unnecessarily. Maybe try driving around with the EGR vacuum hose pinched off or disconnected?

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Saturn - Engines - Sl :: 2000 - Loud Knocking Noise From Engine - Tow / Drive?

We have a 2000 Saturn SL2 (120,000 miles). Last night we drove to L.A. and back (from San Diego) , so about 250 miles round trip. For the last 45 miles or so we had the radio on quite loud. At some point in that 30-45 miles the engine developed a very loud knocking noise - like rocks being spun in a tumbler - which we noticed when we got off the free-way and turned down the radio.

This noise did not effect the way the car handled as I did not notice anything when the radio was up. We have been listening to a lot of sounds and I am concerned it could be a Rod Knock - it sounds a lot like this [URL] ... from inside the car, outside it was more of a constant pinging/thunking noise - less gravel sound.

So my quandary is this, our mechanic is not open Sundays so I cannot ask him, but when we take it to him tomorrow, do we drive it or tow it? If the rod is starting to go I do not want to inadvertently do more damage by driving it. The mechanic is 8-10 miles away. We can get their either on the freeway or through surface streets.

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Santa FE SM (2001-06) :: Brakes Make A Grinding Noise - ABS / ESC And 4 Wheel Drive Lights On

2004 Santa Fe, after starting car the brakes make a grinding noise, the nthe ABS, ESC and 4 wheel drive light come on. After the initial grinding the noise stops and the brakes work fine. Just the lights stay on.

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Santa FE SM (2001-06) :: 2004 - Loud Knocking Sound Coming From The Top Of Engine

My 2004 Santy 3.5L (I am the original owner) just turned 91.4K miles and all of a sudden a VERY LOUD Engine Knocking sound came from the top of the engine. I have been changing my own oil since new with synthetic Mobil 1 and a new filter every time, and I never had any issues. I changed it last week at 90K prior a Spring Break trip (1350 miles).

Then yesterday after I let her rest for 1 day, I took the kids to school and within 10 miles of my house the ticking HARD loud noise started happening. I pulled over near a shop (within 1 block of where the noise started) and they said...don't drive it it sounds like a lifter collapsed, or a rod bearing or something big...

I had her towed to the dealer and the first thing they told me is to gather all the oil change receipts and a "manifesto" and they asked me how often I change the oil... I said every 5K miles. I change my own oil and have done since day 1.

BTW, Timing Belt, Water Pump, tensioners, belts, coolant, spark plugs and coils were changed last year at 77K miles.

The car should still be covered under the 10year/100K Powertrain and I believe they are trying to build a case so Hyundai can cover this or not...

They still need to tell me what's wrong... I change my own oil so I don't have receipts for "oil changes" and I have a log of when oil was changed...

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Santa FE SM (2001-06) :: GLS Making A Loud Noise When Being Driven - Spring / Strut Failure

I got a call from the wife at work telling me the vehicle was making a loud noise when being driven. I told her it was a bit hard for me to diagnose since I was at work and to leave it parked till I got home. She really had to go out so she decided to drive it a short distance and come home.

I got home and discovered the drivers side spring was sitting on top of the inside of the front tire. The spring had done a superb machining job of the tire tread to the point I was amazed that the tire still held air. Anyway long story short the beast is in the shop having both front springs and struts,tires etc. being replaced. The spring actually broke.

I just bring this to the group as I did a search on google and this is not an uncommon, occurrence on these santys. We /she are just lucky this happened at a low rate of speed,as a highway speed incident like this would not have been pretty.

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Santa Fe (CM - 2007-12) :: Loud Tapping / Knocking Noise From Engine

I am getting a loud knocking noise from the engine on my Santa Fe. The car is very low mileage of around 51K and has regular service and oil change.

Not sure what has caused this but there is a loud tapping/knocking noise coming from the engine. Have got it locally checked with the garage and Hyundai Workshop also but both have suggested that Oil levels are appropriate and they need to open engine to investigate more.

At a higher RPM the sound becomes more loud and recognizable.

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Santa Fe (CM - 2007-12) :: Loud Tapping Noise Coming From Engine As It Seized

I'm having an issues with my Santa Fe MY07 - Basically I was driving down the dual carriage way last week when suddenly the oil light came on and with the 500m it took me to stop a loud tapping noise was coming from the engine as it seized - The break down people came out to the car as they were inspecting it they informed me that the Sump cap was missing - the car is under warranty - however Hyundai as say that because the cannot find out why the sump cap had came off (and that in there mind they cannot give any reason why it should of) it is there for NOT a manufacturing issue and that they would not cover the repairs under warranty...

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Santa FE SM (2001-06) :: 2002 - Engine Stalling While Driving

Looking for a picture/location etc of where the crank position sensor is in the engine compartment? It seems to be a common issue where the engine stalls during driving and you pull over and are able to restart the vehicle and go on about your business.

My 02 has over 160k in miles and so am believing this part is going out according to what I've read here. My problem before was somehow the 2wire plug to the alternator worked it's way off and got that taken care of and so now while my wife is driving, it'll occasionally stall. Did a load test on the battery and it's good. Didn't check the charging system but not sure it needs to be tested.

By the way, have ran the diagnostics with the actron pocket obdII and no error codes came up and all looked good scrolling through everything.

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Santa FE SM (2001-06) :: 2002 - Odd High Pitched Whine Noise

This has begun in the last few weeks on my '02 SF (which only has a couple of months left until it is retired )....

If I'm going anywhere between about 90-110 KM, I'll hear an odd high pitched whine. It sounds almost like microphone feedback, and I'm having a really hard time trying to find out where the sound is coming from. It is very subtle and comes and goes.

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Santa FE SM (2001-06) :: 2002 2.4L - Timing Belt Whining Noise?

I just installed a new timing belt, balance belt, idler, and both tensioner pulleys but am getting a little whine. I adjusted the balance belt but the noise does not change. No other belts or items are hooked up yet this was a dry run. Car seems to run fine and idles well. The hydraulic unit seems to be working fine and it's a OEM Hyundai piece.

Anything common I can look for that should stand out? 2002 Santa Fe 2.4L

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