Santa FE SM (2001-06) :: Smell Of Raw Fuel When Filling Up


Jun 27, 2012

The last 2 times I have filled up at the pump and started driving from the station there is the strong smell of raw fuel in the cabin while driving and on the highway as well even with the windows down. It slowly dissipates after driving 5 miles or so and does not occur again until the next time I fill up. What it can be?

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Santa FE SM (2001-06) :: Strong Smell Of Fuel From Under Car But No Visible Leak

I have an Oct 2001 2.7 GLS which apart from the odd ABS Tone Wheel and speed sensor issues has been uber reliable and a real pleasure to own (I've had it from new).

We had a problem about a year ago when the wife didn't get the fuel cut-off when filling up and over filled the car resulting in fuel pouring out of the tank vent and down the fuel tank under the car but after a long drive that cleared up and has not happened again. Interestingly we didn't get any engine CEL's or have any codes turn up at all when checked by my mechanic.

Over the past couple of weeks we have noticed a very strong smell of fuel under the car around the fuel tank. I can't see any indication that there is a fuel leak but have noticed when filling up that the smell is very strong and as the car runs the fuel down the smell reduces to almost nothing.

Today I removed the rear seats and the fuel pump access panels to see if there was any seeping around the pump gaskets but couldn't see anything and the top of the tank around the both pumps was a dry as a bone. Using a torch I did however notice that there was a darkening of the fuel tank surface in the centre which I guess is close to the vent valve, part 311990b:

Or maybe is where the fuel vent pipe runs to?

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Elantra XD (2001-06) :: Gas Smell After Filling Tank

First time I've filled the car up and getting a gas smell while driving. I checked the gas cap and it's on.

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Santa Fe (DM - 2013+) :: Fuel Tank Not Filling All The Way

Well, just got back from my dealer - had them check into why after driving approximately 20 miles my fuel gauge registers 3/4 full. They said it has nothing to do with the cluster gauge everything checks out as accurate. My vehicle had the ECU 293 update applied at production. According to them is it because there is something preventing my fuel tank from filling all the way up. According to the service rep when the pump clicks off, my fill up is about 3-5 gallons short.

When I took delivery of the vehicle I noticed that the distance for the remaining (full) tank of gas read around 384. I've never seen that number again. Now when I do a fill up the best tops out at 310 or so. Where exactly did my 70+ additional miles until empty go?

They opened a case for my vehicle with Hyundai and said that Hyundai is already aware of this problem and they are working on a repair.

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Santa FE SM (2001-06) :: V6 Won't Start After Filling Up With Gas

I drive a Sante fe 2002 V6 24V front wheel drive. The issue is that the car will not start after it gets filled up with gas unless I press and old the gas pedal, any other times the car starts with no issues. It was suggested that I change the gas cap which I did and no change, I tried living the cap loose but the the engine wouldn't shut off even with the keys out of the ignition and in my hand had to stall it in order for it to shut off. I purchased a ODB2 plugged it in and no codes appeared.

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Santa FE SM (2001-06) :: 2005 - Gas Overflow While Filling

I recently purchased a 2005 SantaFe LX with a 3.5L engine (4x4). The gas tank had been replaced prior to me buying it. The problem I have is when I am filling the gas tank, the gas pump never shuts off until the gas overflows out of the top of the filler neck. If I stop with approximately a couple of gallons left to go and wait a couple of seconds and then finish filling, the gas pump will usually click off before the overflow happens. The filler neck and vent hose don't appear to be pinched. This happens at multiple gas stations and weather doesn't effect it happening. The only issues I could find on line was the stopping and starting when trying to fill up and mine doesn't do that at all, it will just go until overflows like I described.

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Santa FE SM (2001-06) :: 2002 - Hard To Start After Filling Up

Just bought a used but in pretty decent shape, 2002 Santa Fe, with 6 cylinder engine, 112K miles. I read the post about the vehicle that was hard to start after filling up - but this one is hard to start all the time - every time. Cranks fine, but once cranking, have to pump the gas pedal several times, and then it chugs just a second and then starts running. Slilght smell of gas if the hood is up, just after starting. Once running however, it runs perfectly on city and hwy. I have one mech that tells me "definitely the fuel pump" and another that tells me "definitely the purge valve" - this of course just from me describing the conditions, they have not actually seen it.

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Santa FE SM (2001-06) :: 2004 - Filling Up Gas Tank Makes Engine Die

I've got a 2004 Santa fe V6 2.7 with a strange problem (145k miles).

On Sunday I filled up the tank and the car would start but not stay running the engine would just peter out and die. Took me a few minutes and a little revving and feathering the gas to get it to where the engine would not die b/f I got it into gear. After driving a mile home I turned off the car and restarted it 3 times w/o incident.

There was a previous episode that was very similar a few months ago. However, this was an isolated incident. I did a little research on the fuel filter and discovered the necessity of pulling out the back seats and did not take any action beyond always buying good gas. I lied to myself that the first freeze and a very cold engine was somehow to blame.

Friday morning I left on a trip (w/o getting more gas) and in route I filled the tank twice and both times it did not want to start. The car stated like normal when I left for the return trip. I stopped for gas once on the way home with the intent of buying just enough gas to get home and leaving the engine running while I pumped. As soon as I removed the gas cap the engine died and was once again difficult to start (the engine seemingly becoming more stubborn with each incident).

Additionally the idle while in gear was not as smooth as it has been but not necessarily to the point where I would have noticed if I had not been watching closely. I spent about 10 minutes on idle and under 10 mph creeping through a construction zone and the rpm dropped sharply a few times. what this could be?

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Elantra XD (2001-06) :: Cannot Fill Fuel Tank / Gas Overflows When Filling

I have an 04 Elantra GT. My gas gauge is showing full but the car is running out of gas. I try to fill the tank and I get the annoying click and after trying for a few, gas comes up the filler and overflow tube and makes a mess. At the same time, I was getting a P0449 code. I got an evap canister from the junkyard and that seems to have gone away.

Tried diagnosis but dropping the fuel tank to access the lines. When I jack the tank back up into position, you can hear gurgling sounds and as if the gas is coming up the fill tube. I also opened the access panel under the seat to see the pump assembly and when I removed the 8mm bolts, gas came pouring out. There was definitively gas in there. Checked the float on the pump assembly and it moved?

There is also something at the fuel neck at the top. Don't know what it is and if that could also be part of the problem.

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Elantra XD (2001-06) :: Engine Stalls After Over Filling Fuel Tank

After over filling my fuel my car stalls (sometimes) on going back to idle. Not sure what to checks, check engine light is not on.

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Santa Fe (DM - 2013+) :: Smell Of Raw Fuel Every Now And Then

My wife has a '13 Santa Fe 2.0T, and every now and then it smells of raw fuel. It's happened enough that I really think its her car and not some other one that close. 6k on it.

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Santa Fe (CM - 2007-12) :: Strong Fuel Smell In Cabin

I have a 2007 Hyundai Santa Fe with 83k on it. For some months now, I have always been smelling strong fuel scent in the cabin. I took it to the workshop and was told it's my fuel canister so i handed money to the Mechanic to buy one to replace it. He called back to tell me he cannot get one to but can work on it by blocking the pipes or lines. I am not that convinced because i know the canister is there for a purpose so if he goes ahead to block the pipe or whatever, then it means something else can go wrong in the interim; but I'm in a quandary now and want that fuel scent to stop.

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Santa Fe (CM - 2007-12) :: Fuel Smell In Cabin If Fill The Tank To Full

I have a 2007 Santa Fe. If I fill the tank to full, or close to full I will have a fuel smell in the car until the tank runs under 3/4. If I keep it under 3/4 I usally do not get the smell in the car.

The dealer could not figure it out and I still have this issue. It seems the smell is more in the front of the cabin then the rear. It just could seem that way since the smell is very strong. I have to park the car with the windows open.

There are no fuel leaks, no fuel on the ground, no drips, and the no spillage when I filled the tank.

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Santa FE SM (2001-06) :: Gas Smell After Fill-up Now Has CEL Code

Well, finally! After wanting a code to troubleshoot this low gas mileage and fuel smell (outside the car, usually, but sometimes inside the car also) for 3 months, I FINALLY got a trouble code.

Bad news is: it's P0457.

2001 2.7L. Where would you check first? I've already replaced the cap and pump (the old cap was fine). Pulled the EVAP can off today, no holes or anything that I saw to cause a leak. Where is this "two-way valve" located? Think it might be the place to look?

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Santa FE SM (2001-06) :: Burning Smell When AC Is Turned On

Resurrecting this 2001 2.7l, I noticed the horrible gas mileage.

I'm thinking o2 sensor, but it doesn't throw a code... Anywhere else I should look? I've changed Crank Position Sensor, Fuel Pressure Regulator, plugs, and brakes.

One note, when the a/c is turned on, I can smell a burning kinda smell. Maybe the clutch on the compressor is going out, causing some parasitic type of power loss? idk. Car seems pretty peppy now that it has a new CPS.

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Santa FE SM (2001-06) :: Burning Electrical Smell And Smoke - Alternator?

2002 Santa Fe V6

Ran the AC yesterday for the first time after a long cold winter. Seemed fine for about 15 miles but then I came to a stop and all of the sudden smelled burning plastic/electrical... white smoke started blowing out of the vents. Pulled over, popped the hood. The smoke appeared to be coming from the passenger/rear side of the engine.

Drove it another 15 miles home (had to) but with no AC or even fan on... made it and noticed the smell and smoke but only very little.

This morning I started it up .. got under the hood and clearly can smell it coming from the same area. That is the alternator at the back of the engine passenger side right? Voltages read fine... seems to be charging ok as well.

The only indicator that it is going bad is of course the smell and smoke... I can feel it is getting very hot.. too hot to touch after only a few minutes running. Spun bearings in it maybe? Just thought I'd put that out there before I start tearing it apart.

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Santa FE SM (2001-06) :: 2004 - No Spark / Strong Smell After Cranking

I bought a 2004 Santa fe with the 2.4 engine not running. It will not get spark, it is getting fuel I can smell it strong after cranking...It has a new crank position sensor, I took the timing cover off to verify. Whoever put the sensor on cut the wires and soldered/ heat shrink them back together obviously because they didn't want to remove the timing belt. It Also it has a new ignition failure sensor, all fuses are good, there was a spare computer in the vehicle which I tried still no luck. I took loom off and looked at the harness and can't find anything.

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Santa FE SM (2001-06) :: Gas Smell Coming Out Of Front Passenger Side

I drive a SantaFe 2005 2.7 engine....lately it has a gas smell coming out of the passenger side- front... how is this coming from?

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Santa FE SM (2001-06) :: Antifreeze Smell From Under Hood - Radiator Replacement?

2002 Santa Fe with 140K. Superbly well maintained.

I notice . Looked all around....then on the radiator toward the top where the metal meets the plastic. I noticed wetness across the entire radiator. Thought it may be coming from the upper hose and spreading across....Replaced the upper hose....Not the problem.

Still has anti freeze seeping across the radiator / plastic area. Does the mean the entire radiator needs replacing? I have searched the forums and seems like no one had replaced a radiator on the Santa.

Is the radiator breaking down. Oh, it's NOT the water pump.

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Santa FE SM (2001-06) :: Metallic Burning Smell Was Coming From The Engine

I was driving around running errands when my AC stopped blowing cool air, a funny kind of "metallic" burning smell was coming from the engine, and there was a slight knocking noise that was apparently coming from the engine and would go faster as I accelerated.

My car is still under warranty so I know stuff will be covered. My question is : what the heck is going on with my Santa Fe? I need to know whether I should call into work or drive it anyways.

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Santa FE SM (2001-06) :: Slow Start And Burning Rubber Smell

Vehicle:
01 Santa Fe LX 2.7 AWD w/112k miles

Symptoms:
- Slow Start (when cranking takes 2 full seconds before it will turn over and you can hear the engine cranking slower, use to turn over right away)
- Very Strong Burning Rubber Smell

History:
Last January it got down to -20 here in Albuquerque and I would have to go to work at that time. About a week later (when it was still getting down to about 0) I was driving home from work when I smelled a slight smell of burning rubber. I thought it was the car in front of me. The next day I had the same thing. It continued for about a month till the temps rose a bit and then went away. I could never find the cause. I then went all spring, summer, and fall without any problems on my Santa Fe.

As the temps begun to drop over the past 6 weeks we started to smell the burning rubber again, at first only when I would start the car till it warmed up. About 2 weeks ago the car started cranking slower and would take longer to turn over and within the past week I can smell the burning rubber smell even when I had the engine at temp. There's not any idiot lights on. The car is running fine except for what was mentioned, gets up to temp and stays there (a little below the middle on the gauge like normal). I pop the hood and looked at the belt, looked good (no cracks). Checked all the fluids and the only thing that's low is the coolant.

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