Volvo :: 1989 740 Turbo Wagon Won't Start - No Noise From Fuel Pump


Mar 17, 2011

I recently bought this car in its current no start condition after sitting 3 years. Initially I jumped it off and it just cranked, no attempt to start and no noise from either fuel pump.

I checked the fuses and the fuel pump relay behind/under the radio and it clicked and was dated 2006 so it had been replaced. I assumed it was replaced when the under car fuel pump was replaced at it was a replacement.

I sprayed a little starting fluid and it fired right up and ran until used up.

I ordered both pumps and strainer and installed the under car pump earlier this week. The in tank pump and strainer looked horrible and original. There was a small issue with the return line on the in tank fuel pump sending unit when I removed it that required brazing which I got back from the shop today.

This afternoon I installed the in tank pump & strainer on the sending unit and installed all that stuff. I spliced in a quick disconnect in the wiring harness for easy separation/installation next time.

Jumped the car again [yeah needs a battery] after everything was hooked back up and no in tank pump heard with key on to prime several times and no start although I hear the under car pump quit after attempting to start and they turned off.

Is there any other fuse/relay to check? If the under car fuel pump is evidently working, wouldn't it pull fuel without the in tank pump coming on? There's about 3 gallons in the tank. I'm going to test if there's current to the in tank pump tomorrow.

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I installed a fuse in the fuse box, which was empty when I purchased the car. And the engine instantly died. It did start up when the fuse was removed, and I drove it back across country. The idle got worse until it died and would not start back home.

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I get spark, so I'm assuming the crank position sensor is working. I believe I hear both pumps running, and shorting fuses 4&6 doesn't make it start. I replaced the in-tank pump last year.

I do not have a fuel pressure gauge (let alone the tap this car requires to test it, for whatever reason). I do have a vacuum gauge, and a multimeter.

Neither the ECU (pin 2) or EZK (pin 6) report codes after I cleared them and tried starting the engine. They're both 1-1-1 in other words.

Another problem he reports is that after driving a long distance (more than a few blocks) the starter won't run unless the engine sits for at least 30 minutes.

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Anyways, to cut to the chase; My engine sounds like this one. [URL]......

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The car starts easily and runs smoothly until it gets hot and then it suffers severe hesitation and stumbling. Occasionally it will stall but starts right up again. It has never failed to restart immediately.

On a cool day, it will run smoothly for thirty minutes or more before the problem begins. On a hot day, the problem begins in five minutes.

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Anyways, I had it towed home. Today I went out and started it and it was a little bit hesitant but it started. The RPMs were bouncing around below 1000 and the car sounded like it wanted to stall but didn't.

I read online to start it and turn the AC on see what the RPMs do and that this can diagnose an idle control valve that needs replacing. I went out and started the car again, blasted the AC and now the RPMs were staying steady at 1000 and the car no longer sounded like it was about to stall. The RPMs did shoot up passed 2000 once shortly after turning the AC on. I'm assuming this must mean that the idle control valve needs to be replaced.

Someone else had posted about their car (same model/year as mine) would die unexpectedly and in their case it turned out to be the mass air flow sensor. I am really wondering about the fuel pump, fuel pump sensor / relay.

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It's definitely caused by the fuel pump relay cutting out. I've replaced this already, with no improvement. Something is causing the relay to suddenly lose an input.

Once cut, it takes a few quick flicks of the key to the START position for the fuel pump relay to receive power again. It will then drive faultlessly for the rest of the day. Although, if allowed to sit and cool for many hours, it will sometimes do this again.

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OK here is the point to this diatribe: Car's fuel pump isn't firing with the switch "on". it is pumping when the key is switched to "start", and it runs when the car is started. So you have to crank the engine to "prime" the fuel rail. The second time you crank it, it fires right up. Car accelerates well after started but the double cranking cannot be good on the engine's starter. The fuel drain happens sometime after the car has sat for 15+ minutes. If you shut the car off, then wait up to 15 minutes (all I have had time to sit still and check) the car will fire right off. I just don't know what to check now. Could the relay be bad?

I do not hear any humming from the back when the door is opened. What triggers the pump when the door is opened the CCM? It didn't do this before the car quit, always started with a second or two of cranking...

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