Volvo :: 1989 740 Wagon Fires But Will Not Start / Engine Instantly Died


Mar 6, 2013

I have an '89 740 wagon, Bosch ignition. It will not start. If I spray starter fluid, it will fire, then immediately die. I have replaced already both fuel pumps, noise suppressor/fuel injector relay, fuel pump relays.

I installed a fuse in the fuse box, which was empty when I purchased the car. And the engine instantly died. It did start up when the fuse was removed, and I drove it back across country. The idle got worse until it died and would not start back home.

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I have a 1989 Toyota Camry station wagon. I was driving it tonight on a slow neighborhood street and it just died. When I tried to start it back up, it won't start. I have power, all lights and things at full strength. When trying to start it it makes a high-pitched whirring screeching sound. I don't know where the starter is located, but the sound seems to be coming from around the spark plugs or behind/under them.

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I recently bought this car in its current no start condition after sitting 3 years. Initially I jumped it off and it just cranked, no attempt to start and no noise from either fuel pump.

I checked the fuses and the fuel pump relay behind/under the radio and it clicked and was dated 2006 so it had been replaced. I assumed it was replaced when the under car fuel pump was replaced at it was a replacement.

I sprayed a little starting fluid and it fired right up and ran until used up.

I ordered both pumps and strainer and installed the under car pump earlier this week. The in tank pump and strainer looked horrible and original. There was a small issue with the return line on the in tank fuel pump sending unit when I removed it that required brazing which I got back from the shop today.

This afternoon I installed the in tank pump & strainer on the sending unit and installed all that stuff. I spliced in a quick disconnect in the wiring harness for easy separation/installation next time.

Jumped the car again [yeah needs a battery] after everything was hooked back up and no in tank pump heard with key on to prime several times and no start although I hear the under car pump quit after attempting to start and they turned off.

Is there any other fuse/relay to check? If the under car fuel pump is evidently working, wouldn't it pull fuel without the in tank pump coming on? There's about 3 gallons in the tank. I'm going to test if there's current to the in tank pump tomorrow.

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Anyways, I had it towed home. Today I went out and started it and it was a little bit hesitant but it started. The RPMs were bouncing around below 1000 and the car sounded like it wanted to stall but didn't.

I read online to start it and turn the AC on see what the RPMs do and that this can diagnose an idle control valve that needs replacing. I went out and started the car again, blasted the AC and now the RPMs were staying steady at 1000 and the car no longer sounded like it was about to stall. The RPMs did shoot up passed 2000 once shortly after turning the AC on. I'm assuming this must mean that the idle control valve needs to be replaced.

Someone else had posted about their car (same model/year as mine) would die unexpectedly and in their case it turned out to be the mass air flow sensor. I am really wondering about the fuel pump, fuel pump sensor / relay.

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Drove her to the store and she was fine. Went to drive home and she started to start, but instantly died. Then after that she wouldn't start at all...does not turn over. Had her towed home (which was fun...front wheels of flatbed came off the ground a little while loading her lol) and I have replaced the starter and the battery...still the same thing.

Thinking maybe the starter solenoid on the fender. Looks like a previous owner has installed something and ran power lines to the starter solenoid. Not quite sure what it is.

Here are some pictures:

Solenoid:

Extra box:

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A wire to the alternator was recently replaced, which I thought should have stopped the problem, but it didn't. The alternator checks good, and the check engine light is not on.

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Anyways, to cut to the chase; My engine sounds like this one. [URL]......

I did a compression check, all cylinders at 180 psi. all my lifters look good. I had a few plugged oil passages in the cam cover, but none that go to the lifters. i pushed on all valve springs, they look good. i used a screwdriver and hammer to check if the valve guides pulled out, and the valves are solid in place. I was still making boost even though the engine was knocking like this, so i know its not a rod bearing, because the knock sensors would have picked up on it and dropped the boost.

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I get spark, so I'm assuming the crank position sensor is working. I believe I hear both pumps running, and shorting fuses 4&6 doesn't make it start. I replaced the in-tank pump last year.

I do not have a fuel pressure gauge (let alone the tap this car requires to test it, for whatever reason). I do have a vacuum gauge, and a multimeter.

Neither the ECU (pin 2) or EZK (pin 6) report codes after I cleared them and tried starting the engine. They're both 1-1-1 in other words.

Another problem he reports is that after driving a long distance (more than a few blocks) the starter won't run unless the engine sits for at least 30 minutes.

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It's definitely caused by the fuel pump relay cutting out. I've replaced this already, with no improvement. Something is causing the relay to suddenly lose an input.

Once cut, it takes a few quick flicks of the key to the START position for the fuel pump relay to receive power again. It will then drive faultlessly for the rest of the day. Although, if allowed to sit and cool for many hours, it will sometimes do this again.

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The engine cranks over but does not start. Usually resolve it by sitting for 10 - 15 seconds then trying again. Sometimes have to do this two or three times before it fires. All other electrical items work ok and the battery has no problem powering accessories. I've had it into the dealer however because it is difficult to replicate, they have a hard time repairing the problem. The first time they neutralized the immobilizer and re-programmed it. The second time, I got a check engine light and they replaced the immobilizer. But the problem continues.

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1) Leave the vehicle parked overnight - no issues starting. It starts right up.

2) Crank the vehicle after having only been off a few minutes (like after you run in to pick something up at the grocery store) it cranks right up.

3) Let the vehicle sit for between 1 and 4 or 5 hours and the problem appears. It turns over and over and over but won't actually start. Anywhere between the 3rd and 5th turn of the key it will finally catch and actually crank.

In all cases, once it cranks it runs smoothly and normally with no issues.

I have replaced the battery thinking that was the issue but that did not fix the problem. Also strange is the fact that this problem occurred after I replaced both front door speakers, an operation that required me to have one or more doors open for an hour or so at a time (hence why I thought it might be a weak battery).

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