Ford :: Repeated Loss Of Coolant - Vacuum Cap Leak


Feb 20, 2013

I have a 2005 Ford focus. I haven't even had it 8,000 miles. THREE times it has overheated, and I've had to replace over a gallon of coolant. The first two times, the cause was a leaky 'vacuum' cap. The third time it was a different cap that was leaking. This radiator has two (that I know of) unused ports on it. A 3/8" one on the top left, and a 5/8" one on the bottom left. They are capped off with little rubber vacuum caps, which are quite simple to replace. But, these things don't last long before they start to weather and crack and leak. I just replaced them after 2,000 miles (before they started to leak), and they're already cracked. But oddly, only on the OUTSIDE. Inside they're still smooth and unbroken.

I've asked for advice at auto parts stores, mechanics, and even at a radiator shop. They all say they've never heard anything like this before?! I just got some silicone vacuum caps which are specifically rated for high temps, but they're so thin I'm not sure I wanna install them.

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One of the '92 Pontiac Trans Sports (3.1L V6 engine) had developed a huge thirst - the fuel consumption had doubled along with a serious loss of power. All ignition components - distributor cap, rotor, spark plug wires and oxygen sensor are new ACDelco's.

ECM is not throwing-up any fault codes but we suspect a vacuum leak since this engine runs better with the air intake covered-up almost completely.

Is there any way to trace and fix this kind of issue? Any vacuum diagram for this car - I couldn't seem to find it in the GM Service Manual... How would you suggest we proceed?

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My question is could a loss of pressure cause larger than normal Oil and Water deltas? If I have to replace the radiator is there a particular manufacturer or type I should avoid? Should I try to get a factory replacement from Ford or would an Autoparts unit be sufficient? The original is still in the truck now with 286,000 miles on it.

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GTI 337/20th Anniversary :: Coolant Loss - Won't Find Possible Leak?

I've had the car about 3 months now. It runs fine, never overheats, but I keep having to add coolant (every 2 weeks or so), but I can't see a leak anywhere.

I searched and found one guy that said it could be a bad expansion tank cap, and another that said it could be a tiny leak that only leaks when driving.

Anyway, when replacing my axle, I noticed this:

If that's dried coolant, where would that be from?

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Having trouble with vacuum on my '06 CCLB V10. I only lose vacuum while towing, not sure why. Lines all seem like they're fine. I have no issues while unloaded. What could be causing this?

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Chevy - Malibu :: 2003 V6 3.1 - Coolant Loss / Loud Knock / Loss Of Power And Misfire?

I have a 2003 Chevy Malibu, V6, 3.1, auto, 140k miles. Car started out with code 0420 with no noticeable symptoms, but then added code 0303 (miss fire cyl #3) with loud knock (mostly after warmup) and loss of power under load. Now internal loss of coolant (no puddles or external drips). Changed plugs and wires - no change - all plugs looked good with no sign of contamination. Questions - if this is a valve/piston/lifter problem (which would explain the knock, miss-fire and loss of power), why would I get the loss in coolant? If the loss of coolant is fouling plug #3 (which would explain the coolant loss, miss fire and loss of power), could that give me the loud knocking? I don't see how a valve/piston/lifter issue would cause a leak in coolant but I also don't see how a coolant leak into cyl #3 would give me such a loud knock. Do I have two different problems? If it is a leak into cyl #3, is there any way to tell if it is the intake manifold gasket (which leaked before and was replaced five-six years ago and which I could do again if I had to) or a blown head gasket (which I don't think I could fix or afford to get fixed)? Engine will occasionally get hot (but not overheat).

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My ford's 4x4 will work if I manually lock in the hubs. If i use the auto option it will not engage. I can feel the rear end diff lock when I put it in 4-low so I know the switch is working. I think it is a vacuum actuated system. How to find the leak or diagnose the problem?

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I know all about vacuum leaks and such causing this problem, and I tend to think that is my problem. But isn't the temp change dial also vacuum controlled (in my case of an 06 f250 6.0) by that valve near the oil fill tube on the passenger side? I ask because, while I am stuck on defrost i can change the temp of the air that comes out still, telling me there is enough vacuum in the system to at least control that.

I also know everyone talks about checking the ESOF system for cracked lines/leaks, but this shouldn't come in to play unless I have 4WD selected or if the EFOF solenoid is bad, right? I just got done tearing the top end of this engine apart, twice, for oil temp problems and am about done working on this POS!!!

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Ford Fuel System :: PCV Causing Vacuum Leak

So I was was tired of trying to tune my Holley 650 and finally threw in the towel and got a 600 Edelbrock. When the holley was on there the engine had the slightest surge but I was never able to pin down a vacuum leak. The PCV valve made quite the racket while running.

Now the edelbrock is on there and no matter what I did I could not get the idle below 750 (4 speed truck). I checked the carb, manifold, hoses, and boosters and no vacuum leaks. I disconnected the PCV port at the carb and plugged it and it immediately stalled.

I went down to the local speed shop and got a new PCV grommet that has a small opening (restricting) and some foam filter material in it. Got home and popped it in and the idle dropped right down to a near stall. Adjusted the screw and she's running fine.

Now for the question. Did I fix the problem or just band aid it? Has anyone heard of having to restrict the PCV circuit?

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I'm having a little bit of trouble finding the cause of a minor problem on my 06 Explorer with the 4.0 V6 engine. When the engine is running cold at idle, it runs a bit rough and idle speed is high as well. When fully warm, the engine runs and idles fine. I hooked up a scan tool and there are no pending or stored codes. The live data looks ok except the long term fuel trim which is at about +10% on both banks during idle, indicating a lean condition. Short term fuel is right around zero. The MAF and TPS values seem to respond fine when applying steady throttle.

So I assume there must be a fairly small vacuum leak somewhere that the PCM is able to compensate for since the long term is only at 10. I didn't see anything obviously wrong, the vacuum lines look fine along the passenger side near the firewall. I sprayed a bit of throttle cleaner along the hoses, intake manifold and gasket area, but could not spot any vacuum leaks. Any other common areas to check for leaks on the 4.0 V6? Perhaps there is something I am missing?

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Ford F-150 - 1997-2003 :: Vacuum Leak When Engine Is Under Load

It has been since the 80's that I have attempted to do any work on a vehicle. How do I find a vacuum leak and where is my vacuum canister. I am assuming that it is a vacuum leak for anytime my engine has a load on it the air stops coming out of the dash vents and goes to the defrost vents. I have an 2000 F150 with the large engine with about 112,000 miles.

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Still amazed at how much power these 4.0L V6 OHV Fords have from low speed on an uphill on ramp drag race.
stirs the old hot rodder blood.

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Ford F-150 - 1997-2003 :: 1998 - Air From Defrost Only - Vacuum Leak?

This has been on going for the past year. The blend works fine. Fan speed works correctly. The selection for ac, max ac, etc., will only allow air through defrost vents. Vacuum leak?

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Ford Escape / Hybrid :: 2004 V6 - AC Defrost Only - Vacuum Leak

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The line in question goes from the vacuum canister towards the passenger side of the firewall, then goes to a T connector, then a line (the one that is broken) continues towards the heater core lines to where the break in the line is. I found a picture online of what it should look like, but I am having trouble accessing the line that goes through the firewall and behind the glove compartment. I am pretty sure this vacuum line continues through the firewall between the two heater lines, but after that I am stumped.

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