Jetta - Volkswagen :: 2006 Won't Start After Getting Gas


May 6, 2011

Symptoms:

1. Code P0455-Evaporative Emission Control System Leak Detected (no purge flow or large leak).
2. During first few miles of driving, I hear a tick-tick-tick-thump sound coming from the rear of the car that is not related to tires/engine/speed/etc. The thump sound is pretty loud. The tick-tick-tick sounds like some type of piston-actuated pump. After >10 miles or so of driving, these sounds stop.
3. After putting gas in tank, car will not start without pumping gas pedal.
4. When removing gas cap, there is no 'rush of air' sound.

All of this started two weeks ago with no previous issues.

I know that the gas cap is one of the top items for this code but the seal on the cap looks very good. In addition, the local Volkswagen parts department stated that they've never ordered one before for replacement. I've heard of garages doing 'smoke tests' on the evap system-what the heck is that? How easy is it to find all of the little hardware that might be causing these issues

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When the car is completely cold, the engine typically turns over a few times before starting up. Sometimes a few turns into seven or eight, but I've never had it not start. The problem comes when I've driven it somewhere (like to the grocery store, yoga class, or to get gas, to name a few) and try to restart it after my task is done. The warmer the engine, the lower the chance it will start. In it's most extreme, the car will not start at all, and I have had it stall out on me at stoplights if I do manage to get it started.

The car has had a history of intermittent hard starts in the four years I've had it, but nothing at all like this.

In the past two weeks, my mechanic has replaced the coolant temperature sensor, thermostat and seal ring, serpentine belt tensioner and serpentine belt, power supply relay, fuel pressure regulator and seal rings and the crank sensor. They've also been able to see that something is off about the fuel pump since they can see air bubbles in the fuel line, but thought I could push the car for a while without having to replace the pump.

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I have a 2006 Jetta with a 5 speed manual transmission and 35,000 miles. The engine randomly misfires causing it to stutter or stammer. The check engine light is on and has been for several weeks. Occasionally the check engine light flashes. I took it to a local mechanic who ran a series of diagnostic tests (no vacuum leaks) and they recommended having all the ignition coils replaced for all 4 cylinders. They also replaced the fuel filter. I did so but the problem soon returned to which they referred me to the dealer. I decided to take it to a VW specialist in town and they replaced the spark plugs for all 4 cylinders. They noticed that some of the plugs were black with a buildup and some were clean.

Codes listed:

P0202 - Injector Circuit Open Cylinder 2
P0300 (2 separate listings) - Multiple Misfire Random
P0302 (2 separate listings) - Multiple Misfire Cylinder 2
P0304 (2 separate listings) - Multiple Misfire Cylinder 4
P0301 (2 separate listings) - Multiple Misfire Cylinder 1
P0201 - Injector Circuit Open Cylinder 1

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I love my VW and want to keep it running properly rather than give it up, so long as there is no serious problem that is impractical to fix.

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