Suzuki - Aerio :: 2005 - Vibration / Tensioner Pulley Making A Lot Of Noise


Sep 26, 2014

i just recently went to a mechanic check out my wife's car cause it was vibrating really bad, and a pulley was making a lot of noise... they told me that the alternator bearings were shot, and i needed 4 motor mounts, long story short i changed the alternator.... it wasn't the problem... had them check it again, they said power steering.... i didn't want to waist a couple hours of work again, i checked it myself like i should have done in the first place... and found out it was the tensioner pulley.... so can i get any pointers on how to change the tensioner pulley, cause i tried and i lacked about 1/4" of space to get the bolt out... do i need to drop the engine or raise it? if so how.. 2005 suzuki aerio 2.3L .....

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It also makes the noise when the engine is running and what's weird is I can almost make it go away (the cycles of the noise become less and less frequent if that makes sense) while in gear if I apply the gas just a touch to a point where I am neither accelerating or decelerating. What this noise might be?

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I do not know much about cars. I tried to consult my owners manual, but no luck. The problem is this. I have a 2004 Suzuki Aerio with about 73,000 miles on it. When I have my blower on (regardless if hot or cold, ambient, defrost, or AC) and I turn left, my car starts making a "shoof" noise kind of like a large stack of paper falling over. Just today I noticed that the floor of my front passenger area was wet and discovered that there is also a leak or leaks coming down from behind my glovebox when I make these left turns. If I don't have the blower on, there is no noise and (presumably) no leak. The contents of my glovebox are completely dry. I am at a loss as to what is causing this.

What this is, whether it is serious, and can I fix this myself or do I have to take it in? And if I have to take it in to get fixed, how should this problem be described in order to get it fixed properly? I had brought it in to a Midas a few weeks ago about the noise (before I discovered the leak and the air-dependence of the problem) and the guys there said that they heard the noise but thought it was just my wheel rubbing against the wheel well when making sharp turns and that it wasn't that big of a problem.

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Some time late last year a branch or something managed to rip my filter off my cold air intake.. the check engine light came on and I ignored it, simply thinking I had not tightened the gas cap.

So last week, I went to get my 2003 Suzuki Aerio SX, with 160K miles inspected, and they told me it was through a code that the mass air flow sensor was bad.. Later they find out my filter is just missing.. the clamp and a section of the rubber was still on the tip.. but the rest of long gone.

So I have been driving, 4 or 5K miles with no filter. I buy some mass air flow sensor cleaner, spray it and now my car idles at just under 2K RPM but slowly creeps up to around 3K RPM. It drives fine, but when I pop it out of gear or hold the clutch down. it starts to go nuts.

I put a brand new K&N filter on, I didn't add any oil to it as it didn't say it needed any and it wasn't dry, but not soaked either.

Now when I went to remove my Mass Airflow Sensor, I did remove a couple other parts first by mistake. I fiddled with the temperature sensor inside my cold air intake, but I couldn't get it out due to the rubber ring around it holding it in and sealing it. I also removed the Fuel Injection Manifold Pressure Sensor but I am pretty sure I put it back on fine. and I did remove the Throttle Position Sensor.. so maybe thats my issue?

what should I do to troubleshoot it?

I sprayed wd40 on the throttle above the engine, not sure if it was it or not but my engine was idling at a lower 1800 rmp for a while, still high but not as bad, I took it for a ride around the block and when I got back it was at 3K again, it did run at a steady 20 mph in second gear with my foot off the gass completely.

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So from reading around a lot, it seems like the chirping is from the belt tensioner or idler pulley. That said, I've not been able to find anything definitive. I tried to do the water bottle squirt test (from Gates' youtube video) and either I did it wrong or the chirp did not go away implying the issue is not the belt. While I was looking in, I could see the tensioner shaking some.

If my tensioner should not be moving, do I just need the pulley or the pulley and the mount?

- Pulley [URL] ....
- Pulley and mount [URL] ....

Also, if the above items will fix the chirp, which brand would be best?

2007 RX 350, 113K.

Chirping gets worse as it heats up. Seems to happen independent of ambient temperature. Purchased a year ago so unsure of the history of part changes.

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1) Two months ago started making two noises (rattle over bumps and a faint clunk on driver's side when turning). Garage replaced control arm assembly on both sides.

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3) Another week later, still making clunk and making yet another weird rattle/grinding noise over bumps. Garage said this time that it's another loose bolt on the control arm assembly. Tightened and double checked everything. They seemed apologetic and embarrassed about the loose bolts.

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5) Yesterday, they say they looked everything over and couldn't find anything wrong. Said they would have to diagnose it by feel. I have to work, but my husband picks it up and says they said it's play in the drive shaft causing this noise, and that they didn't seem worried about it. I only paid for the first visit.

Does this sound reasonable? Should I take it somewhere else for a second opinion? It does it on turns weather I'm on the gas or not. I like this car and I'm hoping to keep it for at least a few more years.

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Video : [URL] .....

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