Suzuki - Xl7 :: 2002 4WD Cutting Out / Inconsistent Power / Stalling When Put It In Gear


Mar 16, 2015

2002 Suzuki XLZ 4WD. It has 149,000 miles, has had a new starter, new fuel pump and lines, and new brakes in the past year. Bought it a couple of weeks ago and took it straight to shop, so I have no personal history with this car.

Now: have replaced all catalytic converters and exhaust pipe. Have also replaced Mass Air Flow Sensor.

Great news - all computer codes are cleared. Runs great when in park or neutral (30 min or more). Mechanics then moved it around parking lot with no problem, so they trusted it enough to take it on a test drive on the open road. Made it out of sight of shop (not sure how far, but it was an improvement over the last time!)...but required tow back.

Hooked back up to diagnostic computer, and found NO error codes. They are doing what they call "exploratory surgery" (yikes). Am I wrong in thinking this is probably a TPS issue? What are the other things that could cause this inconsistent power/stalling when it is put in gear?

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I brought it back to the garage who did the service (not a main dealer, nor my usual mechanic) and they ran full diagnostics on it a couple of times. Nothing showed up, no error codes and nothing logged on the car's computer. They tested the emissions and found them to be perfect. They didn't change the fuel filter because it seems to be built into the petrol pump but did put something in the system that is supposed to clear out any deposits or whatever. Not sure what it's called but some sort of fuel additive. That was why I drove it hard today. They suggested doing that to try and clear out the system. Doesn't seem to have worked.

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The issue:

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