Camry :: 2004 LE - Dull Clunk Noise In Rear End After Strut Replacement


Apr 21, 2012

I just replaced all 4 struts on my 04 Camry. The car has 87,000 on it. I went with the Monroe OESpectrum struts and new strut mounts (Monroe). Springs looked fine, the rubber spring seats were fine as well and the bellows, so reused those items.

I now have a noise in the rear end that I did not have before. It sounds like it is coming from the lower part of the car and is not metal sounding. It is a very dull clunk when going over bumps in the road and is coming from both sides.

I replaced the sway bar bushings a couple years ago. I checked those and there is no play and appear to be fine. Also checked the sway bar links and they seem fine to me, but not sure what makes those bad. Torqued what I could. Used an electric impact wrench on the strut nuts and could not torque that because the rod spins.

I am taking it in on Monday for an alignment and to have the shop see if they can figure out the noise. Is it possible that the new parts could be binding and the alignment may take care of it? I have doubled checked my work and everything appears to be on correct.

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Camry :: Knock / Clunk When Going Over Bumps At Low Speed - Strut Replacement

I Spent the day yesterday replacing all four struts on my '07 LE. I went with KYB, the installation went well (so I assumed). I put everything back together exactly as I took it down. Outside of the struts alone, I reused all other parts as everything seemed to be in good order.

Test drive: I seem to have a knock/clunk when going over bumps/pot holes at low speed (<35 and especially <15mph). At highway speeds (65+), I do not hear it at all, even if I hit something. I had a friend ride in the back and confirm that it was coming from the driver's side (left) rear.

Took everything back out and inspected, I noticed that the strut mount has a flange that runs to the flat side of the strut rod that looked a little worn, so decided to go buy a new strut mount (Monroe garbage, only thing available locally). I did notice the Monroe strut mount didn't have that flange the OEM one had, it is just a circle...I didn't know if that mattered. I Put in new strut mount on, same sounds in the same conditions. I want the clunk to go away.

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The truck had to go to the dealer to have the remote start installed and they investigated the clunk and tightened up some nuts and bolts and its still there. They blamed the leveling kit and said its normal sometimes. This is definitely not normal! I've searched and can't find anything.

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I ran over a rather large pot hole while driving home in the middle of the night. It destroyed my tire and tire sidewall and soon after the strut started to make a knocking noise while going over bumps. I replaced both front strut assemblies with Monroe Quick Struts (photo attached). After the install, the noise was gone and everything seemed good so I gave the car to my wife. After several months, I decided to drive the car to see if everything was still OK and it wasn't. The knocking noise on the driver front strut came back.

I took the car back to my mechanic and he said that he thinks the strut assembly was defective and that I should get a replacement since it was under warranty. I would just pay labor again for him to change it. Something seemed off by the conversation, so I decided to take the car to another mechanic for a second opinion, but before I do that I want to pose this question here. What could be the problem? Why did the knocking noise come back?

I've attached more photos. You will see two photos of the tops of the strut assemblies from under the hood. The first top photo is of the passenger left strut that is good (with the wheels straight). The second top photo is of the problematic driver front strut. You can see the top is slanted left with the wheels straight. The rest of the photos are from around the driver side wheel.

I did complete a wheel alignment after the install and the car pulls left when the steering wheel is straight after the alignment.

More information about the Monroe Quick Strut: [URL] .....

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List of thing I've done so far:
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