F Series :: Sinking Brake Pedal On 1995 Ford F350 Diesel


Feb 12, 2006

1995 Ford F350 4x4, 7.3 Liter Diesel, A/T, A/C

The brake pedal gradually sinks to the floor while the truck is running while stepping/holding down the brake pedal, then the red brake light comes on in the instrument cluster. When the trucks engine is not running I could pump the pedal to clear the vacuum booster and hold the brake pedal, it stays steady.

So far I have replaced the vacuum pump and brake booster. I also readjusted the rear brakes. The truck stops fine, but the sinking brake pedal just doesn't sound safe.

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Mechanic can find nothing wrong with the brakes themselves or any air in the lines. The fluid level is stable. I am guessing it is either the master cylinder or booster. Is there a way to diagnose which one it might be? Could it be a vacuum leak due to only showing up at low speed?

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After a recent front brake caliper replacement, the brakes work great except that when moderate pressure is continually applied to the brake pedal, the pedal goes all the way to the floor. While driving down the road, when the brake pedal is depressed, the brakes engage right where you expect them to, and the van stops just fine, even if the stop is extreme. There is no air in the brake lines. The front calipers have been replaced twice, the back brake cylinders replaced, the master cylinder replaced, the RABS valve replaced, all by a certified shop trying to address this issue.

I spoke with the service manager at a local Ford dealer in Seattle and he was aware of the problem and said that there is no solution. He said the brakes will work fine. He couldn't explain to me however, why this happens. If the van is not running, the brake pedal holds firm, so I assume the problem has something to do with either the ABS system or the power assist, but I can't say for sure. I can live with this since the van stops great. What is mechanically going on that allows the brake pedal to go to the floor even though the brakes are fully engaged after the pedal is depressed say a third to a half way down to the floor.

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Today I was going to launch my new boat and when I backed down the ramp, the brake went to the floor almost sinking the truck. Long story short, the brake line that runs along the frame to the rear brakes rusted through at a bend that I couldn't see. Seems the line is about 8 feet long. What I'd like to know is can I replace it without dropping the fuel tank which of course I just filled yesterday and can I obtain one at a ford dealer or will I have to order one. My truck is my only transportation.

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my dads front drivers brake caliper was dragging so last Thursday he had the local Ford dealer install a new one WHY i don't know since i always work on everything of ours plus my friends Fords. Today he said he pushed the brake and it went to the floor then he let up and pushed it again and they worked?? I haven't looked into it yet but the dealer cant look until Friday morning so my dad asked me to do it today after work..... what should i check for? leaking brake line, maybe air in the system still?

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So this tells me that the dump valve is only a fail-safe feature for when pedal is depressed and does not actually deactivate the servo. Everything else with the cruise works fine: On/Off switch, Set/Accelerate, Resume, Coast. How to proceed next? Like where to find speed control module and how to test it? How to check servo to see if it is getting or dropping voltage that will electrically disengage it, etc? Don't want just throw parts at it. The new ECU's that I used came from ECU Exchange in Florida and there still remains the possibility that they are still the problem.

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I try to use the cruise, which sometimes works on flat ground, but the shift point at my desired cruising speed is such that the slightest grade will make it downshift. With the cruise off and my foot kept at a constant pressure, the truck pulls up the slight grades just fine with no significant loss of speed and no downshifting.

Is there any way to lighten the pressure it take to push down the accelerator? I know it is actually moving a throttle position sensor, but is there also a pedal return spring here that is too stiff for me?

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I have searched this online and found numerous try this but the original poster never comes back to say if the problem is fixed or what fixed it. My ABS light DOES NOT come on when this happens, it does function properly, it illuminates when the key is turned on then goes off. My parking brake no longer works either but I think that is from me "driving thru" the locked up rear brakes. I plan on replacign both drums and shoes within the next week but would like an option to repair the locking up issue.

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