Ford 6.0L Power Stroke Diesel :: 2003 - Coolant Pouring Out The Tail Pipe After BPD Oil Cooler Installation?


Mar 27, 2016

My buddy install a BPD air/oil oil cooler in his 2003 F250 last week and now there is coolant pouring out the tail pipe. I haven't seen it but he tells me there is quite a bit coming out. It wasn't doing this before we installed the BPD oil cooler. Normally I would say bad EGR cooler but his EGR is deleted. This is the 3rd BPD cooler I've put in and this is the first time I've had any issues after the install. The install went smooth other than we broke the radiator and had to install a new one. I feel bad cause I'm hoping it wasn't something I caused but I just can't think of anything I did during this install that would cause coolant to be getting into the exhaust. He just had it towed to the local Ford dealership.

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Ford 6.0L Power Stroke Diesel :: Drain Coolant And Oil Before BPD Oil Cooler Installation?

I'm getting pretty comfortable with these forums now. Not sure if this is in the right section, but even if it was, I'm not sure how to find the right one. I recently purchased Bullet Proof Diesel's Air-to-Oil oil cooler along with the BPD oil filtration. I've already drained the oil, but do I need to drain the coolant as well? I have read of people doing a complete flush before even installing a new oil cooler (OEM oil cooler). That way once it is installed, it doesn't have all the grit and sand pumping through it right off the bat. But does it matter with BPD's system? Should I go ahead and drain the coolant completely before beginning this job?

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Ford 6.0L Power Stroke Diesel :: 2003 - Delayed Acceleration / Black Smoke Will Come Out Of Tail Pipe

After running perfectly fine all day my truck will seem to bog down and when I press the accelerator the reaction is extremely delayed and tons of black smoke will come out of the tail pipe before the truck actually gains power and takes off. The check engine light has been coming on but will turn itself off after the truck has been shutdown a few times....

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Ford 6.0L Power Stroke Diesel :: Remote Mounted Oil Cooler Installation?

I am sure some of use around the forums have seen some of Diesel Tech Ron's videos, well in this video he is installing one of Bulletproof Diesel's remote Oil Coolers on a 6.0

Bulletproof Diesel's remote mounted oil cooler install on a 6.0 Powerstroke - YouTube

I like the idea of these if you ever have to do any work on the Oil cooler or replace it it would make it pretty quick and you don't have top spend a day tearing the engine apart

I haven't hear of too many people having issues with remote coolers set up's like this. Maybe there are some remote oil coloer owners that have em that can shed some light on how they have worked so far on their 6.0's ...

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Ford 6.0L Power Stroke Diesel :: Smoke From Tail Pipe - Haze At Idle When Engine Is Warm

Have a lot more smoke from the tail pipe when they are running their tow tune vs their street tune? For me it seems like a lot especially right now being cold out but I still notice a haze at idle when the engine is warm. Also can smell a difference.

Getting a ficm tuner from php tomorrow so interested to see what that does for things.

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Ford 6.0L Power Stroke Diesel :: 2007 - No Crank / Heavy White Smoke Blowing Out Of Tail Pipe

I try to turn on my truck today and it will not crank. The day before I had change two injectors and I turned on the truck when two fill up my tank and I put a full bottle of injector cleaner with it. When I drove off, a few blocks down the truck turn off on me. I started to turn on the truck and every time I did it would blow heavy white smoke out the tail pipe and then it would shut off. I did this about 10 times until I decide to call a tow truck. The next day I empty out the fuel tank and fill it with diesel only. I tried to turn on the truck and it would not crank. I ended putting two new batteries and still the same result. What can this be ? 2007 6.0 Diesel ...

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - No Power With Smoke Coming Out Tail Pipe

I would I have a 01 7.3 e350 with 111k miles. I drove the van a couple of days ago.it sat for 2 days and now it wont go past 30mph.the van shakes crazy and went when i hit the petal no power with smoke coming out the tail pipe sometimes. When I shut the van off and restart it to drive it,it sounds better. I changed the fuel filter with motorcraft and changed the oil. Here is the kicker. It ran good after I changed the fuel filter the whole day and now its 4th of july and I went to get some drinks and it happened again.

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Ford 6.0L Power Stroke Diesel :: Rough Running Like Missing When Cold / Puffs Of Blue Smoke From Tail Pipe

My truck has been having this issue pretty much since I have had it, but it seems to be getting worse, or so I think.

When the truck is cold, it does not want to move very well. Like it's missing, and it does this until it gets warmer. Also, I have puffs of blue smoke come out the tailpipe when this occurs with it cold.

Injectors? Injector o-rings? Stiction?

FICM volts are good at 46.5v-48v when cranking.

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Ford 6.0L Power Stroke Diesel :: Running Rough - Code P0404 - Black / Whitish Smoke Coming From Tail Pipe

Truck started running rough on way home the other day. First gave me P0404 code and would get black smoke along with whitish smoke coming from the tail pipe. I haven't been able to notice or track an amount of coolant loss yet.

Swapped EGR valve this morning and now noticed this once she kicked into high idle (still warming up). About to hook up the IDS, hoping I this is not head gasket .

[URL] .....

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Passat (B6) :: White Smoke Pouring Out Of Tail Pipe - Possible Blown Turbo

The car just hit 114 xxx. Happens to be tye coldest day of the year so far. Started car runs fine no cel but white smoke is pouring out the tail pipe. Gets worse when accelerating...

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Ford 6.0L Power Stroke Diesel :: Back Flush Coolant Through Oil Cooler?

Truck has never been flushed. Would you try and back flush through oil cooler or just do a regular flush according to the procedure in the tech folder?

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Ford 6.0L Power Stroke Diesel :: Coolant Leak From EGR Cooler O-Ring

I installed a BPD EGR cooler about 4 years ago just as a preventative measure (along with an oil cooler) in my '06 F-250 6.0. About 6 months ago some coolant was found to be coming down the rear of the engine and onto the garage floor but only in the mornings after cooling down and even then not every morning.

A couple weeks ago I did a coolant flush and put the red ELC coolant in and now I can see better where the coolant is coming from. It appears to be coming out from the O-ring between the cooler and the intake manifold. I did check the torque on the stud and bolt and they are tight.

Is there a way the drop the cooler enough to install a new O-ring with out going through the whole process of removing the intake manifold and everything that is associated with that? The thought is daunting...

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Ford 6.0L Power Stroke Diesel :: Coolant Flush After Oil Cooler Replacement?

I just had my oil cooler and EGR cooler replaced, and I'm now consider doing a coolant flush with Restore/Restore+ to ensure the coolant system is clean. I know this might be backwards and perhaps should have done the flush first, but schedule and such did not allow. I do have a coolant filter.

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Ford 7.3L Power Stroke (1999-2003) :: F250 Won't Start / White Smoke Coming Out Of Tail Pipe

I just came back from a 200 mile trip and parked my truck. Next day, got in the truck and turned the key.... it turned over and white smoke coming out the tail pipe. After doing some research(you tube),I ruled out cps sensor because it was showing low rpms on tach. Replaced glow plug relay and still have same issue.. what else to look at that I can do without getting it towed. Hunting season coming soon and I need the beast.

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Ford 6.0L Power Stroke Diesel :: 2005 - Sooty Coolant - Oil Cooler Or Head Gaskets?

Just bought a 2005 F250 PSD, got a smoking deal on it. It has 321k miles and has been very well taken care of however I do believe that it either needs a new oil cooler or has bad head gaskets. Pictured below you will see what the coolant looked like when I let the first batch lose. It does not seem foamy, which is interesting to me, however there is NO EGR to cause this soot.
About the truck:

- It was bulletproofed at 50k miles (EGR delete, ARP head studs, etc).

- There is no puking of coolant (drove it 100 miles from where I purchased it and nothing)

- When the truck is started you have to let it warm up for about 10 minutes,otherwise it seems to not have full power. (was going to reflash the ECU in hopes this repaired that problem).

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Ford 7.3L Power Stroke (1999-2003) :: Little Black Sticky Soot Coming Out Of Tail Pipe / Higher Oil Pressure?

I recently installed a Banks Ram Air Intake on my stock 1999.5 powerstroke and wow did it ever wake up the turbo. A few weeks later i installed a Flo-Pro 5" stainless exhaust from turbo back with no muffler. The truck is running better than it has in years and with 272000 miles, I am pleased with the results. HOWEVER, I have since noticed a little black sticky soot coming out of the tail pipe, a bit of vapor (no oil spitting) from the oil filler tube with the lid off, and now my dip stick tube where it enters the oil pan is leaking. What is going on , or am I now chasing and fixing week points on this truck?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F550 Turns Over / Black Smoke From Tail Pipe But No Start

Ok I'm working on a 2000 7.3 on a F550 truck was running but had no power so we changed out all the injectors and glow plugs and rebuilt the turbo now there is no start it turns over and were getting black smoke from the tail pipe. What is going on with it?

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Ford 6.0L Power Stroke Diesel :: Coolant Pressure Gauge Installation?

Adding a coolant pressure gauge to truck? There are some expensive kits but considering I already have a gauge that would work, could I just buy a 5v sending unit for fuel pressure or oil pressure and have it work?

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Ford F-150 - 1997-2003 :: Coolant Smell And Lots Of White Smoke From Tail Pipe

My DD just developed a head gasket leak. I've been noticing a coolant smell for a few days and today saw lots of white smoke from the tail pipe. I figured this is where my coolant was going and sure enough there is coolant coming from the driver's side head. I've ordered the gaskets and new bolts, but need the install.

I think mostly what I will need is the intake and head bolt torque and sequence. I will need to take a few days off work to get it done. Truck is a 2002 F150 with a 5.4L engine.

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Ford F-150 - 1997-2003 :: Heater Blows Hot Then Cold / Moisture Coming Out Tail Pipe But No Coolant In It

I have a 2003 Ford f150 5.4. Heater blows hot, then cold, then hot then cold. When it start blowing cold it pukes out the degas bottle. I have burped it, did the combustion test to make sure not a blown head gasket, the oil clean, there is moisture coming out tail pipe but it has no coolant in it. flushed heater core, pulled water pump off and checked it, its good. Changed thermostat 2 times, put front on ramps to get any air out. I am at a total loss now.

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Ford 7.3L Power Stroke (1999-2003) :: Oil In Coolant And Cooler Leaking From Front Side

I've had my early 99 f350 7.3L for a lil while now. Starting to see few problems surfacing. while doing my weekly fluid levels found oil in coolant and after looking around found oil covering bottom of driver side engine. As far as i can see it looks like oil cooler leaking from front side.. Should i just replace oil cooler or rebuild?

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